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    Electric Forklifts & Coil Material Handling Equipment

    Heavy-duty electric forklifts are specialized, zero-emission industrial material handling vehicles engineered for moving heavy steel coils, lengthy roll-formed panel bundles, stamping dies, and raw material pallets across modern metalworking and manufacturing facilities. Powered by advanced high-voltage lithium-ion (LiFePO4) battery packs with rapid opportunity charging, alternating current (AC) dual-drive traction motors, and rugged hydraulic masts, our electric forklifts deliver exceptional lifting capacity from 3.0 to 12.0 tons. Equipped with specialized coil booms, roll clamps, and wide fork positioners, they provide precision maneuvering, quiet operation, and zero indoor emissions.

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      About Electric Forklifts & Coil Material Handling Equipment

      In modern roll forming factories, coil slitting service centers, and heavy manufacturing warehouses, efficient and safe material handling is vital to maintaining continuous production cycles. Traditional internal combustion diesel or LPG forklifts emit exhaust fumes, create soot deposition on clean prepainted coils, and incur high ongoing fuel and maintenance costs.

      Our industrial electric forklift series incorporates high-capacity 80V or 96V Lithium Iron Phosphate (LiFePO4) battery technology, delivering continuous 8 to 10-hour single-shift endurance with rapid 1 to 2-hour opportunity fast charging. High-torque enclosed dual AC traction motors and proportional regenerative braking ensure smooth acceleration, high ramp gradability (up to 20%), and millimeter-precise positioning when docking heavy steel coils onto decoiler mandrels.

      Custom material handling attachments are purpose-engineered for metal industry workflows: round coil rams (carpet/coil booms) for eye-horizontal coil transport, 360-degree rotating paper/metal roll clamps, hydraulic fork positioners with integrated side-shifters for handling extra-long 6-meter to 12-meter purlin bundles, and wide-view triplex full-free-lift masts engineered for low-clearance shipping container stuffing. Operator ergonomics feature spacious floating vibration-isolated cabins, multi-function proportional fingertip joystick controls, full-color LCD diagnostic displays, and 360-degree AI pedestrian detection cameras for maximum workplace safety.

      Applications

      • Steel Coil Ram Transport & Automated Decoiler Mandrel Loading

        Heavy-duty 10-ton electric forklift fitted with a solid forged coil ram transporting heavy steel coils from storage racks and docking them onto roll forming decoilers. Applications: Roll forming factory uncoiling bays, coil slitting lines, and automotive stamping coil feeds. Features: Smooth micro-inching hydraulic control, zero tailpipe smoke around operators, and heavy-duty coil ram nose protection.

      • Finished 12-Meter Purlin & Decking Bundle High-Bay Racking Stacking

        Electric forklift equipped with wide hydraulic fork positioner and side-shifter handling lengthy 12-meter purlin and roof panel bundles into cantilever racking. Applications: Finished goods warehouse yards, structural steel distribution centers, and roll forming packaging bays. Features: Dual cylinder high-visibility mast, extra-wide fork carriage spread up to 3.0 meters, and lateral stability control.

      • Heavy Roll Forming Tooling Cassette & Die Exchange Transport

        Electric forklift transferring multi-station tooling cassettes, heavy stamping dies, and slitter knife arbors between maintenance toolrooms and production lines. Applications: Tooling storage vaults, roll forming profile changeovers, and mechanical press maintenance bays. Features: Millimeter-level electro-proportional lifting precision, tight turning radius, and regenerative descent braking.

      • Maritime Export 40ft High-Cube Container Palletized Loading

        Low-profile triplex mast electric forklift driving directly into shipping containers to load heavy palletized fastener crates, coils, and stacked metal components. Applications: Export cross-docking logistics docks, maritime shipping container stuffing bays, and factory loading ramps. Features: Full free-lift mast clearance under 2.2 m container doors, dual drive front axle pivot steering, and bright LED mast lighting.

      • Narrow-Aisle Raw Material & Fastener Pallet Racking Retrieval

        Compact turning radius electric forklift navigating narrow warehouse aisles to retrieve palletized fasteners, hardware, chemical drums, and spare parts. Applications: High-density pallet racking warehouses, spare parts distribution hubs, and consumables inventory rooms. Features: Compact counterweight turning envelope, regenerative battery recharge during braking, and whisper-quiet motor operation.

      Technical Overview

      ParameterInformation
      Rated Lifting Capacity Range3,000 kg – 12,000 kg (Load center 500 mm / 600 mm)
      Power Source & Battery SystemHigh-voltage 80V / 96V Lithium Iron Phosphate (LiFePO4) Battery
      Battery Capacity Options400 Ah / 600 Ah / 820 Ah with smart BMS thermal management
      Recharge Duration1.0 – 2.0 hours rapid opportunity charging via 380V 3-phase industrial charger
      Traction & Pump MotorsDual AC high-efficiency brushless enclosed drive motors (IP54 rating)
      Maximum Lift Height3,000 mm standard 2-stage mast (Optional 4,500 – 6,500 mm Triplex Full Free Lift)
      Travel Speed (Laden / Unladen)15 – 20 km/h with intelligent electronic curve speed throttling
      Gradeability (Laden)18% – 20% ramp incline capability
      Specialized AttachmentsCoil ram boom, 360° rotating coil clamp, hydraulic fork positioner, side-shifter
      Operator Cabin & ControlsFull suspension floating cabin, ergonomic fingertip mini-levers, digital LCD display

      Related Solutions

      Related Information

      FAQ

      What lifting capacities are available for heavy steel coil handling?

      Our electric forklift models for the metalworking industry range from 3.0 tons (standard pallet and tooling transport) up to 7.0, 10.0, and 12.0 tons specifically engineered for heavy master steel coil handling with reinforced steering axles and heavy-duty chassis.

      How long does the lithium-ion battery operate on a single charge, and what is recharge time?

      The maintenance-free 80V LiFePO4 battery pack operates continuously for 8–10 hours per charge. With industrial high-frequency fast chargers, opportunity charging achieves 80% capacity within 60 minutes, enabling 24/7 multi-shift operations without battery swapping.

      What specialized attachments are available for roll forming and coil handling?

      Available attachments include cylindrical coil rams (mandrels) for lifting coils through the core, 360-degree rotating coil clamps, hydraulic fork positioners with wide-spread carriages for 12-meter purlin bundles, and push-pull slip-sheet handlers.

      Can electric forklifts load and unload maritime shipping containers?

      Yes, our container-spec models feature triplex full-free-lift masts (overall collapsed height under 2.2 meters) that lift loads up to 1.5–2.0 meters inside standard 20ft and 40ft shipping containers without hitting container ceilings.

      How do electric forklifts perform on outdoor yard ramps and rough terrain?

      Equipped with dual AC high-torque drive motors, electronic differential traction control, and large-diameter solid pneumatic tires, our forklifts climb gradients up to 20% and navigate outdoor paved yards in all weather conditions (IP54/IP65 weather sealing).

      What warranty covers the electric forklift drive and lithium battery?

      The lithium-ion battery is backed by a 5-year or 10,000-hour warranty (with over 4,000 full charge cycles retaining > 80% capacity), while the chassis and drive motors carry a 24-month manufacturer warranty.

      What safety systems are integrated to prevent tip-over and operator blind spots?

      Standard safety equipment includes an intelligent mast buffering deceleration system, automatic curve speed reduction, curve stability control, seat-presence operator interlock (OPS), high-visibility mast design, and AI pedestrian proximity radar.