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    Storage Rack Roll Forming Solution

    Pallet-rack P-beam mill with bottom laser weld. Example: 26 stands, 1-1.5 mm, 6 kW laser, 380 V / 60 Hz. Upright forming mills and brace lines are separate hosts; a punch die is tooling.

    P-beam lineUpright forming millBrace punch-and-form lineDeck panel line
    5 views

    Who it's for

    Rack plants that roll uprights, beams and braces from coil and need a clear host for year-one volume before mixing punch-die-only jobs or deck panels.

    Upright, beam or brace

    Upright, beam or brace

    they are different hosts.

    Weld on the beam

    Weld on the beam

    this example uses a bottom laser weld on the P-beam.

    Punch tooling vs a mill

    Punch tooling vs a mill

    a progressive upright die is not a forming line.

    How to choose a line

    1. Pallet-rack P-beam (box beam with bottom weld) -> P-beam line (Example specification on this page)
    2. Rack upright column -> Upright forming mill (Separate quotation; punch die alone is not the mill)
    3. Diagonal brace -> Brace punch-and-form line (Quoted separately)
    4. Deck / shelf panel -> Deck panel line (Ask separately)

    Example specification

    One delivered example. Final numbers follow your quotation.

    Example linePallet-rack P-beam mill from a delivered specification (not an upright column mill)
    Material / weld1-1.5 mm; weld position at the bottom
    InfeedSingle-head hydraulic decoiler 3 t with electric rotate
    Former26 stands / shaft Dia. 70 / Cr12MoV rolls / cast stands / gearbox / 10-12 m/min
    Weld / stamp6 kW laser weld; tracking logo punch per drawing
    Cut / controlsTracking flying saw, cold cut; Delta PLC; 380 V / 60 Hz / 3-phase

    Line walkthrough

    1Decoil

    Decoil

    Single-head hydraulic decoiler, 3 t class, electric rotate.

    • 3 t hyd decoiler
    2Form

    Form

    26 stands, Dia. 70, Cr12MoV, gearbox drive.

    • P-beam former
    3Weld

    Weld

    Bottom seam with 6 kW laser on this example.

    • 6 kW laser weld
    4Logo punch

    Logo punch

    Tracking punch; logo style follows the drawing.

    • Tracking logo punch
    5Cut

    Cut

    Tracking flying saw, cold cut, common length on the quotation.

    • Flying saw

    Equipment matching

    StepModuleGuidanceRelated
    PrimaryPallet-rack P-beam line26 stands / 1-1.5 mm / 6 kW laser / 380 V 60 HzPallet-rack P-beam forming
    Related productUpright forming millAsk for the upright mill; punch die is not the host
    Related productUpright progressive punch dieExample tooling: 1.6 mm / 90 t / 4-up DC53Storage rack upright punch die
    Related productDiagonal brace lineExample: 2+12 stands / Dia. 50 / 1.1-1.25 mm; separate quotationRack brace punch and form
    Related productDeck / shelf panelAsk separately

    What's included

    P-beam vs upright mill vs brace vs deck panel, one 26-stand P-beam specification, equipment matching, and a quote checklist.

    What to send for a quote

    1. Year-one mix: upright vs P-beam vs brace vs deck panel
    2. Section drawings plus hole / weld / logo map
    3. Coil: thickness window (example beam 1-1.5 mm) and grade
    4. Whether bottom laser weld and tracking flying saw are required
    5. Upright: full mill vs punch-die set only
    6. Site voltage / frequency / phase (example beam line 380 V / 60 Hz)
    7. HMI languages (example beam line EN / ZH)

    Check before you quote

    A punch die is tooling

    A punch die is tooling

    A 90 t progressive upright die is tooling. An upright forming line is a different quotation.

    Beam vs brace vs upright

    Beam vs brace vs upright

    P-beam, diagonal brace and upright column are different hosts. Each stand count stays on its own quotation.

    Purlins stay on the purlin page

    Purlins stay on the purlin page

    Structural C/Z purlins belong on the purlin solution.

    FAQ

    Can one rack machine make uprights, beams and braces?

    P-beam, upright column and diagonal brace are different hosts. The example below is the P-beam mill.

    Where do 26 stands and 6 kW laser come from?

    From the quotation that matches that delivered P-beam line. Brace and upright files stay on their own quotes.

    We only need upright punches. Is that this page?

    A progressive punch die is tooling. Send the CAD. A full upright mill is a separate quotation.

    How are price and lead time quoted?

    Send the quote checklist. Commercial terms come back on the offer.

    Q&A for this solution

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