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Build
Pallet-rack P-beam.
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Process Library · Purlin / Channel / Beam
Pallet Rack P-Beam Forming (Laser Weld)
Pallet-rack P-beam forming: 1–1.5 mm coil, 26 stands, 6 kW bottom laser weld, tracking logo punch, PLC size-shift and tracking flying saw cold cut on 380 V / 60 Hz.
What this process looks like
Pallet-rack P-beam forming: 1–1.5 mm coil, 26 stands, 6 kW bottom laser weld, tracking logo punch, PLC size-shift and tracking flying saw cold cut on 380 V / 60 Hz.
Material / weld
Material / weld
Thickness 1–1.5 mm · weld position bottom.
Infeed
Infeed
Single-head 3 T hydraulic decoiler with electric rotate.
Specifications
| Build | Pallet-rack P-beam. |
|---|---|
| Material / weld | Thickness 1–1.5 mm · weld position bottom. |
| Infeed | Single-head 3 T hydraulic decoiler with electric rotate. |
| Former | 26 stands · Ø70 · Cr12MoV rolls · 45# tempered shafts · cast stands · gearbox · tube-beam welded frame · main 2×11 + 15 kW · 10–12 m/min. |
| Weld / stamp | 6 kW laser weld · tracking logo punch (customer drawing). |
| Size change | PLC auto translate · servo 1.3 + 1.3 kW. |
| Cut / outfeed | Tracking flying saw cold cut · M2 · hyd station 5.5 kW ×2 · length 2–6 m (common 2.32 m) · 6 m auto drop + manual stack. |
| Controls / util | Delta PLC · Schneider LV · Omron counter · EN/ZH · 380 V / 60 Hz / 3φ. |
| Commission note | Final production uses punched aluminum coil—test with punched coil. |
Operation steps
3 T hyd + rotate
3 T hyd + rotate
Electric-rotate decoiler capacity tag.
26-stand P-beam
26-stand P-beam
Gearbox cast stands at 10–12 m/min.
6 kW bottom weld
6 kW bottom weld
Bottom seam bead with 6 kW tag.
Tracking logo punch
Tracking logo punch
Customer logo style on drawing.
Flying saw cold cut
Flying saw cold cut
Tracking saw · M2 · common 2.32 m.
Punched-coil trial
Punched-coil trial
Commission with punched coil (production material).
What's included
This line
Pallet-rack P-beam with bottom laser weld, tracking punch, flying saw, PLC size-shift.
Standard build
Rack upright punch-die, diagonal brace line and stop-shear-only lines each have their own pages.
Key details
Note 1
Spec calls for 6 kW laser at bottom.
Note 2
Customer will run punched aluminum—spec mandates punched-coil test.
FAQ
What material and thickness range does this line run?
Thickness 1–1.5 mm · weld position bottom.
How fast does the line run and how is the sheet cut to length?
Tracking flying saw cold cut · M2 · hyd station 5.5 kW ×2 · length 2–6 m (common 2.32 m) · 6 m auto drop + manual stack.
What control system does the machine use?
Delta PLC · Schneider LV · Omron counter · EN/ZH · 380 V / 60 Hz / 3φ.
Related processes
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