1. Definition and Scope
GB/T 2518 is the Chinese national standard specifying continuously hot-dip zinc-coated and zinc-iron alloy coated steel sheet and strip. It applies to flat products in thicknesses from 0.17 mm to 4.0 mm, supplied in coils or sheets, intended for further cold forming including roll forming, stamping, and bending. GB/T 2518 is the primary galvanized feedstock standard for roll forming operations in mainland China, functionally equivalent to EN 10346 in Europe, ASTM A653 in North America, and JIS G 3302 in Japan. Major Chinese steel producers (Baosteel, Shougang, Ansteel, HBIS) manufacture GB/T 2518 product on continuous galvanizing lines with capacity exceeding 30 million tonnes per year collectively.
The standard defines steel grades using DC (drawing quality) and S (structural) designations parallel to EN 10346 DX and SxxGD naming. Coating types include pure zinc (Z) and zinc-iron alloy (ZF). Coating mass designations follow the EN convention (+Z275, +ZF120, etc.) expressing total coating mass on both surfaces in g/m². GB/T 2518 was revised to align more closely with EN 10346 grade names and coating designations, facilitating cross-standard specification for export-oriented roll forming manufacturers.
Roll forming manufacturers in China specify GB/T 2518 on domestic purchase orders and on export orders where the customer accepts Chinese standard feedstock. Finished profile tolerances for export may additionally reference EN 10162 or customer-specific drawings. The 2019 revision introduced FA/FB/FC surface quality classes and aligned coating mass codes with EN 10346, reducing specification ambiguity for international procurement teams sourcing from Chinese steel mills.
2. Steel Grades
GB/T 2518 organizes grades into DC series for cold forming and S series for structural applications with defined minimum yield strength.
2.1 DC Grades (Drawing and Forming)
| Grade | Yield Range (MPa) | Tensile (MPa) | A80 Min (%) | Roll Forming Application |
|---|
| DC51D | 140–300 | 270–500 | 22 | General forming; studs, channels, cable tray |
| DC52D | 140–300 | 270–420 | 26 | Drawing quality; moderate bend radii |
| DC53D | 140–300 | 270–400 | 30 | Deep drawing; complex profiles |
| DC54D | 140–300 | 270–380 | 36 | Extra-deep drawing; tight radii |
| DC56D | 140–250 | 270–350 | 39 | Ultra-deep drawing; specialty forming |
2.2 S Grades (Structural)
| Grade | Yield Min (MPa) | Tensile Min (MPa) | A80 Min (%) | Roll Forming Application |
|---|
| S220GD | 220 | 300 | 20 | Light structural; cladding support |
| S250GD | 250 | 330 | 19 | Roofing, wall girts, solar frames |
| S280GD | 280 | 360 | 18 | General building framing |
| S320GD | 320 | 390 | 17 | Purlins, girts, medium structural |
| S350GD | 350 | 420 | 16 | Primary purlins, load-bearing profiles |
| S390GD | 390 | 460 | 14 | High-strength purlins, rack beams |
| S420GD | 420 | 480 | 12 | Heavy structural framing |
| S450GD | 450 | 510 | 10 | High-strength structural applications |
| S550GD | 550 | 560 | 3 | Ultra-high-strength; large bend radii required |
2.3 Cross-Standard Grade Equivalents
| GB/T 2518 | EN 10346 | JIS G 3302 | Notes |
|---|
| DC51D+Z | DX51D+Z | SGCC | Cold-rolled commercial forming; most common in China (aligns with DX51D / SGCC) |
| S350GD+Z | S350GD+Z | SGC440 / SGH440 | Primary structural grade; purlins |
| S320GD+Z | S320GD+Z | SGC400 / SGH400 | Medium structural; girts |
| S550GD+Z | S550GD+Z | SGC570 / SGH540 | Ultra-high-strength; limited formability |
3. Coating Types and Mass
GB/T 2518 defines two coating types: Z (pure zinc) and ZF (zinc-iron alloy). Coating mass designations follow the +Z or +ZF prefix with the total mass in g/m² on both surfaces.
3.1 Z (Zinc) Coating Mass
| Designation | Total Mass (g/m²) | Single Side (approx.) | Typical Application |
|---|
| +Z60 | 60 | ~30 | Interior; temporary protection |
| +Z80 | 80 | ~40 | Light interior framing |
| +Z100 | 100 | ~50 | Drywall stud, light partition |
| +Z120 | 120 | ~60 | General building; moderate exposure |
| +Z180 | 180 | ~90 | Standard building exterior |
| +Z200 | 200 | ~100 | General building; moderate exposure |
| +Z275 | 275 | ~137 | Primary building standard; purlins, girts |
| +Z350 | 350 | ~175 | Heavy exposure; industrial environments |
| +Z450 | 450 | ~225 | Aggressive atmospheres; coastal |
| +Z600 | 600 | ~300 | Maximum protection; special applications |
3.2 ZF (Zinc-Iron Alloy) Coating
| Designation | Total Mass (g/m²) | Appearance | Roll Forming Application |
|---|
| +ZF60 to +ZF120 | 60–120 | Matte gray; no spangle | Pre-painted substrate; visible profiles |
| +ZF180 to +ZF275 | 180–275 | Uniform matte gray | Building profiles; improved paint adhesion |
ZF coating is produced by diffusing iron into the zinc layer during a post-coating annealing step. The matte surface accepts paint without spangle telegraphing and provides uniform appearance on visible roll-formed profiles.
4. Mechanical Properties and Tolerances
Mechanical properties apply to the coated product. Thickness and width tolerances follow GB/T 2518 tables, closely aligned with EN 10346 tolerance structures.
4.1 Thickness Tolerance
| Nominal Thickness (mm) | Normal Tolerance (± mm) | Special Tolerance (± mm) | Roll Forming Impact |
|---|
| 0.40–0.60 | 0.04–0.05 | 0.03–0.04 | Roll gap adjustment per coil |
| 0.60–1.00 | 0.05–0.07 | 0.04–0.05 | Standard tolerance for stud and light profiles |
| 1.00–1.50 | 0.07–0.09 | 0.05–0.07 | Standard for purlins and girts |
| 1.50–2.00 | 0.09–0.11 | 0.07–0.09 | Heavy purlin; rack beam feedstock |
| 2.00–3.00 | 0.11–0.14 | 0.09–0.11 | Structural heavy gauge |
4.2 Width Tolerance
| Nominal Width (mm) | Tolerance (mm) | Notes |
|---|
| ≤ 1000 | 0–5 (cut edge) | Roll forming typically uses cut-to-width strip |
| 1000–1500 | 0–6 (cut edge) | Wide strip for multiple profiles or wide profiles |
| 1500–2000 | 0–8 (cut edge) | Wide purlin or deck feedstock |
5. Surface Quality and Treatment
GB/T 2518 specifies surface quality classes and treatment codes aligned with EN 10346 conventions.
5.1 Surface Quality Classes
| Class | Description | Roll Forming Application |
|---|
| FA | Normal commercial; minor surface imperfections allowed | Hidden structural profiles; purlins; internal framing |
| FB | Improved surface; restricted imperfections | Visible profiles; pre-painted substrate; architectural |
| FC | Best surface; minimal imperfections (special order) | Exposed architectural; high-visibility applications |
5.2 Surface Treatment Codes
| Code | Treatment | Roll Forming Relevance |
|---|
| C | Chemically passivated (chromate-free) | Prevents wet storage stain; standard supply condition |
| O | Oiled | Corrosion protection during storage; reduces roll friction |
| CO | Passivated and oiled | Combined protection; most common for roll forming coils |
| UC | Uncoated (no treatment) | As-coated; requires dry storage |
6. Designation System
GB/T 2518 designation follows: steel grade + coating type and mass + surface quality + surface treatment + dimensions + standard reference.
6.1 Worked Designation Examples
| Full Designation | Interpretation |
|---|
| S350GD+Z275 CO GB/T 2518 1.50 × 397 | Structural 350 MPa; zinc 275 g/m²; passivated and oiled; 1.5 mm × 397 mm |
| DC51D+Z120 CO GB/T 2518 0.60 × 150 | Forming grade; zinc 120 g/m²; drywall stud feedstock |
| S320GD+Z200 CO GB/T 2518 0.75 × 1219 | Structural; zinc 200 g/m²; roofing coil width |
| S350GD+ZF180 FB CO GB/T 2518 1.5 × 350 | Structural; zinc-iron alloy 180 g/m²; surface FB; pre-paint substrate |
| DC52D+Z180 FB CO GB/T 2518 1.0 × 250 | Drawing grade; zinc 180 g/m²; surface FB; visible profile |
GB/T 2518 coated strip processing on roll forming lines follows the same practices as EN 10346 and JIS G 3302 feedstock. Chrome-plated or polished tool steel rolls prevent zinc pickup. Roll gap is set to measured coil thickness at entry. Lines running both GB/T 2518 and imported EN 10346 feedstock on the same mill use identical roll tools and process parameters when grade and coating mass are equivalent, simplifying multi-source material management.
7.1 Forming Parameters by Grade
| Grade | Min Bend Radius | Stands (C-channel) | Springback | Notes |
|---|
| DC51D | 1.0× t | 10–14 | Low | Most common; general profiles |
| DC52D | 0.8× t | 8–12 | Low | Complex profiles; tight radii |
| S350GD | 2.5× t | 14–18 | Moderate | Primary purlin grade in China |
| S390GD | 3.0× t | 16–20 | Moderate–high | Rack beam; solar rail |
| S550GD | 4.0× t | 20–26 | High | Specialized; large radii only |
7.2 Quality Documentation
| Document | Standard Reference | Content for Roll Forming Traceability |
|---|
| Quality certificate | GB/T 247 (general) | Grade, coating mass, dimensions, mechanical properties |
| Inspection report | GB/T 2518 | Coating adherence; bend test result; surface class |
| Finished profile report | GB/T 6725 or EN 10162 | Cross-section dimensions; twist; camber; length |
Mill quality certificates per GB/T 247 accompany each coil shipment. Roll forming plants archive certificates by heat number and link finished profile batch numbers to feedstock heat numbers for full material traceability required by GB 50018 structural building projects and export CE marking documentation.
7.3 Pre-Painted GB/T 2518 Substrate
| Topcoat System | Substrate Grade | Forming Radius Min | Roll Forming Note |
|---|
| Polyester 25 μm | DC51D+ZF180 FB | 2× t | Standard roofing; avoid roll marking |
| PVDF 35 μm | DC52D+ZF180 FB | 1.5× t | Architectural; polyurethane roll covers |
| SMP 35 μm | S280GD+ZF180 FB | 2.5× t | Industrial building; moderate formability |
Color-coated product per GB/T 12754 uses GB/T 2518 ZF or Z coated substrate. Roll forming lines processing pre-painted coil run at reduced speed (50–70% of bare galvanized speed) to avoid paint cracking at bend radii. Paint damage at bends is evaluated per GB/T 12754 bend test criteria on first-article samples before full production release. ZF substrate is preferred over Z for pre-painted roll forming because the matte zinc-iron alloy surface provides more uniform paint adhesion without spangle pattern telegraphing through the topcoat.
8. Roll Forming Applications
GB/T 2518 is the dominant feedstock specification for roll forming production in China's building construction, infrastructure, solar energy, and industrial equipment sectors.
| Product | Grade + Coating | Thickness (mm) | Surface Quality | Specification Rationale |
|---|
| C/Z purlin | S350GD+Z275 | 1.5–2.5 | FA | Structural yield; GB 50018 building code compliance |
| Wall girt | S320GD+Z275 | 1.2–2.0 | FA | Moderate structural load; hidden installation |
| Drywall stud | DC51D+Z100 | 0.45–0.6 | FA | Forming grade; light gauge; interior |
| Roofing profile | S280GD+Z180 | 0.5–0.8 | FB | Visible surface; moderate structural |
| Solar rail | S350GD+Z275 | 1.5–2.0 | FA | Structural; outdoor exposure |
| Cable tray | DC51D+Z120 | 0.8–2.0 | FA | Forming grade; moderate coating |
| Racking beam | S350GD+Z180 | 1.5–3.0 | FA | High load; indoor; powder coat after forming |
| Highway guardrail | S350GD+Z350 | 2.0–4.0 | FA | Structural; roadside exposure; heavy coating |
| Deck profile | S280GD+Z200 | 0.7–1.2 | FA | Floor decking; moderate structural |
| Export profile (EU) | S350GD+Z275 | 1.2–2.0 | FA | Same grade as EN 10346; EN 10162 on finished product |
Chinese roll forming manufacturers supplying export markets maintain dual certification: GB/T 2518 feedstock traceability on mill test certificates and EN 10162 (or customer standard) compliance on finished profile inspection reports. The grade naming alignment between GB/T 2518 and EN 10346 since the 2019 revision simplifies cross-standard procurement for multinational roll forming operations with production facilities in China.
8.1 Domestic Standards Integration
| GB Standard | Title | Relationship to GB/T 2518 Roll Forming |
|---|
| GB 50018 | Cold-formed steel structural design | Design values for S350GD+Z275 purlins and framing |
| GB/T 12754 | Color-coated steel sheet | Pre-painted substrate option over GB/T 2518 |
| GB/T 6725 | Cold-formed steel sections dimensions | Finished profile tolerances for domestic market |
| GB/T 2975 | Steel and steel products — location of test pieces | Sampling for mechanical test on coated product |
References
- Standardization Administration of China. "GB/T 2518–2019 — Continuously Hot-Dip Zinc and Zinc-Iron Alloy Coated Steel Sheet and Strip." sac.gov.cn
- China Iron and Steel Association. "Hot-Dip Coated Steel Product Guide." chinaisa.org.cn
- European Committee for Standardization. "EN 10346:2015 — Continuously Hot-Dip Coated Steel Flat Products." bsigroup.com
- Baosteel. "Hot-Dip Galvanized Products per GB/T 2518." baosteel.com
- Shougang. "Continuously Hot-Dip Coated Steel Sheet — GB/T 2518 Product Range." shougang.com.cn
- Fiellbach, K. "Roll Forming Handbook." CRC Press, 2019.
- Ministry of Housing and Urban-Rural Development. "GB 50018 — Standard for Design of Cold-Formed Steel Structures." mohurd.gov.cn