Thick-Line, Thin, and CZ1600 Embossing Configuration Tiers

1. Selection rule

Choose by maximum thickness and coil width first, then pattern sample. Motor power scales with duty — market thin lines often sit around about 7.5–11 kW while thick industrial emboss needs a larger drive. Do not publish one averaged thickness or one “series motor.”

Embossing is dual-roll pattern pressing. It is not CNC engraving and not a roof-panel main forming mill. Pattern follows the customer sample (willow leaf, wood grain, diamond, tear-drop, and others).

2. Cheat sheet

3. Tier detail

Thick-line. Emboss about 0–6 m/min; emboss motor about 22 kW; entry and exit levelers about 7.5 kW each; shear hydraulic about 5.5 kW; rolls about Ø500×1650 mm, 9Cr2Mo. Thickness note about 4 mm; width notes about 1250 mm (also 4×1500 — confirm coil width).

1220×1.5 thin. Max about 1.5 mm × 1220; speed about 0–10 m/min; emboss motor about 7.5 kW.

CZ1600. About 0.8–1.2 mm × ~1250; face about 1400; speed about 1–6 m/min; drive about 11 kW; exit leveler about 4 kW.

Other willow-leaf quotes in the same family (e.g. 1–3 / 3–6 mm bands) are additional tiers — list beside, do not invent a merged band.

4. What not to merge

• 4 mm / 22 kW with 1.5 mm / 7.5 kW
• 0–6 m/min with 0–10 m/min as one public speed
• CZ1600 11 kW drive with thick-line 22 kW emboss motor
• Pattern sample — each contract may need different rolls
• Full decoil–level–shear package vs stand-alone emboss head

5. Inquiry checklist

• Material grade, max thickness, and coil / sheet width
• Pattern sample or named pattern family
• Exit mode: cut sheets vs recoiler
• Named tier (thick / 1220×1.5 / CZ1600 / other willow-leaf quote)
• Voltage / frequency and any brand preferences

6. Buyer FAQ

Is 22 kW the series standard?

No — that is the thick-line emboss motor, not the thin tiers.

Which tier for decorative 1 mm sheet?

Start with CZ1600 (~0.8–1.2 mm) or confirm against 1220×1.5 if width and duty match. Name the proposal.

Can I average thick and thin speeds for a catalog?

No. Publish tiers side by side. Averaging invents a band that matches no quotation.

Does pattern choice change the tier?

Pattern chooses the roll set. Thickness / width / motor still decide the host tier first.