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Laminate, Form, Cut, and Stack on Anti-Condensation Felt Lines
Table of Contents
1. Process purpose
Describe the full combination sequence on an anti-condensation felt line: apply felt at entry, form the metal profile, cut to length, and auto-stack. Station counts and speeds are confirmed on the host page / proposal — this page is the combo flow map with plant-power reading.
2. Combination steps
- Hydraulic decoil with loading cart (about 5 t class)
- Entry guide and anti-drip felt coating — includes pre-manual shear device on the reference BOM
- Roll forming — reference about 19 + 20 rolls, shaft about φ85
- Hydraulic shear — Cr12 blades, dual-column frame on reference
- Auto stacker discharge — about 6 m section on reference
Industry anti-drip roofing lines describe the same continuous path: decoiler → filming / felt device → form → shear → stacker, optionally able to run PPGI with or without felt depending on setup.
3. Station roles
| Station | Role |
|---|---|
| Decoil + car | Feed GI/PPGI coil; ID about 450–550 mm class |
| Felt coating | Bond anti-drip membrane to the underside before forming |
| Form mill | Create roof / cladding profile without scraping the felt face |
| Hyd shear | Cut-to-length under PLC length / count control |
| Auto stack | Collect finished sheets for packing |
4. Power reading
- Forming main about 7.5 kW; hydraulic station about 5.5 kW
- Decoiler motors about 4 kW each; stacker about 2.2 kW
- Total plant power is the sum of stations — do not quote forming main alone as “the line”
- Forming section speed class about 0–20 m/min on the host reference
5. Boundaries
- Not a color-coating continuous paint line
- Not a pure roof-panel datasheet without felt stations
- Not a film-only scope unless the contract removes forming / shear / stack
- Short typical route without power breakdown lives on the felt process-flow page
6. Buyer FAQ
Why list stacker and decoiler separately?
Because RFQs that only copy “7.5 kW” understate plant demand and confuse film-only vs combination scope.
Same page as the short felt process flow?
No. That page is the compact route. This page expands station roles and plant-power reading.
Can we omit the stacker from the combo?
Only if the named proposal says so. The documented combination baseline includes about 6 m auto stack.
Where do shaft / roll counts live?
On the film / anti-drip equipment host page (about φ85; about 19 + 20).
Process map only. Final ratings follow the confirmed proposal. Price and lead time are out of scope.
References
- FILM-ANTIDRIP thematic FAQ (process / power / BOM stations)
- Industry context: anti-drip felt line with decoiler, form, shear, stacker
- Related encyclopedia: film host; typical felt process flow; combo vs pure film