Two profiles, one host
Two profiles, one host
dual-layer lines use a path brake so only one layer runs at a time.
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Solution Library / Floor Decking
Floor Decking Roll Forming Solution
Dual-layer floor-deck line: two profiles on one host, one layer live at a time. Example: 23+31 stands, path brake, 240 V / 60 Hz. High-speed gearbox decks are a separate quotation.
Who it's for
Steel-structure fabricators and deck processors who roll composite or form-deck profiles from coil for multi-storey and industrial floors.
Lap variants
Lap variants
H38 and similar peaks follow the drawings, including two lap options when specified.
Throughput
Throughput
a high-speed gearbox deck line is a different machine class from dual-layer 23+31.
How to choose a line
- Two deck profiles on one host, with path select -> Dual-layer floor deck line (Example specification on this page)
- Higher continuous throughput / gearbox drive -> High-speed floor deck line (Separate quotation from the dual-layer example)
- Closed / composite closed deck -> Closed-deck solution (Ask for that package separately)
- Roof or wall panels, not floor deck -> Roof and wall panel solution
Example specification
One delivered example. Final numbers follow your quotation.
| Example line | Dual-layer floor-deck host from a delivered specification |
|---|---|
| Material | Upper 0.8 mm / lower 0.8-1.6 mm; H38 needs two lap variants per drawings |
| Former | 23+31 stands / upper Dia. 80 / lower Dia. 95 / 400 frame + 20 mm wall / first stand external gear + path brake |
| Options | 1 emboss stand + 1 emboss-break stand - each optional on/off |
| Drive / cut | Dual chain / path brake / hydraulic cut / 22 kW + 22 kW / 5.5 kW large-valve air-cool |
| Power / HMI | 240 V / 60 Hz / 3-phase / Delta PLC/VFD/HMI / inch/mm / EN/ZH |
| Auxiliaries on the same order | 10 t hydraulic decoiler (ID 510-610 / W<=1250 / 5.5 kW) + 12 m dual movable stacker |
| High-speed alternative | Gearbox deck class (example HB55: 36 stands / Dia. 95 / dual 22 kW) - quoted separately |
Line walkthrough
1Uncoiling
Uncoiling
Hydraulic decoiler sized to coil width; example uses 10 t class with press arm and remote.
- Hydraulic decoiler
2Layer select & forming
Layer select & forming
Path brake so the upper layer works while the lower idles, or the reverse.
- Dual-layer deck former
3Optional emboss
Optional emboss
Emboss / emboss-break stands switchable when drawings require.
- Emboss modules
4Hydraulic cut to length
Hydraulic cut to length
Stop shear on the dual-layer example. High-speed lines may add a pre/post cut pair.
- Hydraulic shear
5Outfeed / stack
Outfeed / stack
Example ships a 12 m dual movable stacker.
- Dual stacker
Equipment matching
| Step | Module | Guidance | Related |
|---|---|---|---|
| Primary | Dual-layer floor deck line | 23+31 / Dia. 80/95 / path brake | Dual-layer floor deck forming |
| Alternative | High-speed floor deck line | Gearbox class, separate quotation | High-speed floor deck forming |
| Related product | Closed deck | Ask for the closed-deck package | Closed deck |
| Infeed | Hydraulic decoiler | Example: 10 t / ID 510-610 / W<=1250 | Hydraulic decoiler |
| Out | Dual movable stacker | Example: 12 m dual-layer stacker | Outfeed / stacker |
What's included
Dual-layer vs high-speed floor-deck choice, one dual-layer specification, equipment matching, and a quote checklist.
What to send for a quote
- Year-one profile mix (form deck / B-deck / H38 lap variants)
- Open vs closed deck product
- Dual-layer vs high-speed capacity target
- Coil thickness window upper/lower and max width
- Site electrics (example dual-layer line 240 V / 60 Hz)
- Decoiler tonnage and stacker length
- Emboss / emboss-break required or optional
Check before you quote
One layer at a time
One layer at a time
On a dual-layer host the path brake keeps the idle layer off. Confirm that in FAT if you buy this class.
Dual-layer and high-speed are different quotes
Dual-layer and high-speed are different quotes
Stand count and drive (chain vs gearbox) follow the machine class you choose.
Roof panel photos
Roof panel photos
Trapezoid roof stills belong with the roof-and-wall solution, not a deck RFQ.
FAQ
Dual-layer or high-speed - which first?
If you need two profiles on one host with path select, start dual-layer. If continuous high-speed throughput is the goal, quote the gearbox class as a separate line.
Why do drawings mention H38 twice?
Some H38 decks need two lap variants. Treat that as drawing data, not a single marketing lap.
Do you supply closed deck?
Closed deck is a related product. Ask for that package if that is what you sell.
How are price and lead time quoted?
Send the quote checklist. Commercial terms come back on the offer.
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