The Omega Furring Channel Roll Forming Machine provides an efficient solution for manufacturers producing omega-shaped metal furring channels, hat profiles, and related ceiling framing components. The system processes steel coils through continuous cold forming, allowing manufacturers to produce consistent profiles with accurate dimensions and a smooth surface finish.
Designed with a 3-ton manual decoiler, 14 forming rollers, hydraulic cutting, and Delta PLC control, this machine combines practical operation with reliable production performance. Moreover, manufacturers can adjust the feeding width to produce different profile sizes, making the equipment suitable for projects that require flexible profile production.
Designed for Flexible Metal Omega Roll Forming Machine
Metal furring channels support suspended ceilings, drywall systems, gypsum boards, and interior framing structures. Their dimensional accuracy directly affects installation efficiency, so manufacturers need a forming system that can maintain a stable profile throughout continuous production.
This Omega Channel Machine gradually shapes the steel strip through multiple forming stations. Instead of applying excessive force at one point, the rollers progressively bend the material until it reaches the required omega or hat-shaped configuration. As a result, the machine can maintain consistent geometry while reducing surface damage.
The feeding section also includes adjustable handwheels, allowing operators to align the strip according to different coil widths. In addition, an automatic oiling device applies oil to the material surface during feeding, helping protect the coil and improve the forming process.
Complete Metal Furring Machine Configuration
The machine integrates coil feeding, guiding, roll forming, cutting, and product collection into one production system. This configuration reduces unnecessary manual handling and enables operators to manage the main production stages from a centralized control panel.
The 3-ton manual decoiler supports steel coils with an inner diameter of 450–550 mm and an uncoiling width of up to 300 mm. It supports the coil and releases the strip through a turntable-style unwinding process. After decoiling, the material enters the guiding and forming sections for precise profile shaping.
The main roll forming machine uses a welded middle-plate frame with a memorial-arch structure. A gear-and-chain transmission system drives the rollers, while guide columns help maintain stable roller alignment during operation.
Technical Specifications at a Glance
The following table summarizes the main configuration of this Metal Furring Machine:
| Item | Specification |
|---|---|
| Machine Type | Omega Furring Channel Roll Forming Machine |
| Application | Omega, metal furring and hat-shaped profiles |
| Material | Steel / galvanized steel coil |
| Decoiler Capacity | 3 tons |
| Decoiler Type | Manual |
| Coil Inner Diameter | 450–550 mm |
| Uncoiling Width | 300 mm |
| Number of Forming Rollers | 14 |
| Roller Material | GCr12MoV |
| Shaft Material | 45# steel with tempering |
| Shaft Diameter | 80 mm |
| Main Motor Power | 4.5 kW |
| Transmission | Gears and chains |
| Frame | Welded middle-plate / arch-type frame |
| Cutting Method | Hydraulic cutting |
| Cutting Blade Material | GCr12MoV, quenched |
| Control System | Delta PLC + transducer + touch panel |
| Product Collection | Manual production receiving table |
The exact configuration can be modified according to the customer’s profile drawing, material thickness, coil dimensions, required output length, and production speed.
Precision Roll Forming and Hydraulic Cutting
The forming section uses 14 precision rollers manufactured from GCr12MoV material. The rollers work together to gradually shape the strip, while 80 mm diameter shafts made from tempered 45# steel provide a rigid foundation for the forming stations.
After forming, the hydraulic cutting system separates the finished profiles according to the programmed length. The cutting unit uses GCr12MoV quenched blades, which provide suitable hardness and wear resistance for repeated cutting operations.
The cutting frame adopts a pillar-style structure with a rack-and-pinion mechanism. Meanwhile, a non-contact photoelectric switch detects the profile position without physically contacting the finished material. This design helps improve cutting accuracy and reduces unnecessary mechanical contact.
Because the feeding width can be adjusted, manufacturers can also adapt the machine to different profile dimensions within the machine’s designed range. This makes the system particularly useful for customers who need to manufacture multiple metal ceiling profiles rather than a single fixed-size product.
Delta PLC Control for Stable Operation
The control system uses Delta PLC, transducer, and touch-panel technology to coordinate the forming and cutting operations. The operator can enter production parameters through the touch screen and monitor the machine during operation.
The electrical cabinet also incorporates a movable switch, air breaker, radiator, transformer, and electric leakage protection components. These elements help improve operating convenience while adding protection for both the equipment and the operator.
More importantly, centralized PLC control allows the machine to coordinate feeding, forming, length measurement, and cutting with less manual intervention. Therefore, the operator can focus on production monitoring instead of repeatedly adjusting individual machine sections.
Applications and Customization Options
The finished omega and metal furring profiles are widely used in suspended ceiling systems, drywall construction, gypsum board frameworks, interior decoration, and lightweight building structures. Their lightweight construction and uniform geometry make them suitable for projects that require fast and organized installation.
Beyond omega profiles, manufacturers may also require other related products such as Stud and Track, Hat Channels, or specialized metal framing profiles. For these applications, the roll forming system can be engineered around the required profile drawing and production specifications.
Whether you need a standard Omega Furring Channel Roll Forming Machine or a customized Metal Furring Machine, the equipment configuration can be adapted to your production requirements. Send us your profile drawing, material thickness, coil width, and desired cutting length, and our engineers can develop a suitable forming solution for your application.
