U Panel Metal Roofing Roll Forming Machine

The U Panel metal roofing roll forming machine is designed for the fully automatic batch production of U-rib roofing profiles.

Profile Specifications

• Material Thickness: 0.3-0.6 mm
• Working Speed: 0-15 m/min
• Processing Materials: Color-coated steel plate, galvanized steel plate, film-coated metal plate

Key Characteristics

• Robust Base: Constructed from high-tensile strength H-beams with precision welding for superior rigidity.
• Precision Components: Shafts, rollers, and all critical components are manufactured to precise tolerances to ensure a long service life.
• User-Friendly: Efficient design facilitates easy maintenance and operation.

Production Line Workflow & Components

1. 5T Manual Decoiler

• Type: Passive uncoiling
• Structure: Steel channel welded frame
• Function: Supports and unwinds the steel coil
• Loading Capacity: 5 tons
• Inner Diameter: 450-550 mm (manually adjustable)
• Coil Width: Up to 1200 mm
• Brake System: Manual brake

2. Main Forming Machine

• Feeding Device:
  • Equipped with one set of guiding rollers.
  • Steel plate welded platform supports and feeds the sheet into the roll forming system.
  • Feeding width is adjustable via hand wheels.
• Rolling Shafts:
  • Material: 45# Steel
  • Diameter: 75 mm
  • Treatment: Tempered to prevent deformation and enhance hardness.
• Rollers:
  • Material: 45# Steel
  • Treatment: Chrome-plated to improve hardness, resist abrasion, and prevent corrosion, thereby extending service life.
• Rolling Stations: 18 stations
• Machine Structure:
  • Frame: Welded steel plate structure with 350# H-steel base.
  • Transmission: Chain drive with protective cover.
  • Maintenance Note: Regularly lubricate chains to prevent dryness.
• Motor Power: 5.5 kW
• Spacers: Anti-rust treatment applied.

3. PLC Control System

• Frequency Inverter: Delta (Original)
• PLC: Integrated control system
• HMI: Touch screen with physical panel buttons
• Language: English, Chinese, or customized options
• Features:
  • Cut command execution
  • Profile length setup
  • Batch quantity programming
  • Supports multi-order input for continuous operation without stopping.
• Electrical Components:
  • Low-voltage parts: Schneider Electric
  • Encoder: Omron
  • All electrical parts are high-quality branded standard components, ensuring easy replacement and availability nationwide.

4. Hydraulic Cutting System

• Cutting Type: Hydraulic cutting driven by pillar-type cylinders
• Hydraulic Motor Power: 4.5 kW
• Hydraulic Oil:
  • Type: ISO VG 46#
  • Capacity: Approx. 100 Liters
  • Maintenance: Replace every 2 years.
  • Note: Fill with lubricant before initial startup.
• Cooling System: Tank-mounted fan maintains constant oil temperature during continuous operation, ensuring consistent cutting power.
• Cutter Material: GB-Cr12 with heat treatment
• Cutting Tolerance: ±1 mm per 3 meters
• Performance: Stable and safe operation
• Connection: All oil tubes and wires are numbered/labeled for easy identification and assembly.
• Operational Tips:
  • If production volume is high, it is recommended to keep one spare cutter set (approx. USD 280/set). Original cutters can be reground for reuse.
  • In high temperatures, stop the machine for 30 minutes every 4-5 hours.
  • In cold weather, run the pump for 5 minutes to warm the hydraulic oil before starting cutting operations.

5. Product Table

• Dimensions: Length 3 meters, Width 1.25 meters
• Material: Welded square pipe frame
• Function: Positioned at the machine exit to receive cut sheets. Equipped with 6 passive rollers to convey sheets out of the machine.
• Configuration: Two sets of tables are provided to accommodate varying production lengths and layout requirements.

Maintenance & Storage Recommendations

• Long-term Storage: Ensure proper waterproofing and damp-proofing if the machine is idle for extended periods.
• Regular Testing: Restart and test all functions every two weeks to prevent aging of electrical components.