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    Door Roll Forming Machine System > Production Equipment > Metal Door Frame Roll Forming Machine

    ZhongTuo Rugged Steel Door Frame Bending and Roll Forming Machine 3m±1.0mm

    UM ECMCE
    $30,000.00/ Set
    Min. Order:1 Set

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    ZhongTuo

    Order CodeZT124421625
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    Specification:

    Length Tolerance:
    3m±1.0mm
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    ZT124421625
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    • Product Details
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    • Technical Specifications

      • Uncoiling Width
        450-550mm
      • Voltage
        415v 50hz 3phase
      • Frame Thickness
        25mm
      • Material Of Rollers
        GCr12 (Same as SKD11)
      • Number Of Rollers
        7.5 kw x 2 sets
      • Speed
        0-20m per minute
      • Hydraulic Motor Power
        5.5kw
      • Length Tolerance
        3m±1.0mm

      Steel Door Frame Bending Machine 0 to 20 m per minute Reliable Production

      Steel door frame production is shifting from large single specification batches to small mixed batches. When order batches get smaller and specifications change more often, production rhythm and changeover efficiency become the core concerns for factories. A steel door frame bending machine uses an adjustable speed range and a centralized control system to help factories handle orders with different batch sizes and production rhythms.

      Applications of Steel Door Frame Profiles

      Residential Door Frames

      Residential entry doors and interior door frames use common profile designs to meet daily opening and hardware installation needs,using steel door frame machines.

      Commercial Door Frames

      Office and shop door frames are used often, so hardware mounting points and profile consistency matter, and a steel door frame roll forming machine produces these profiles.

      Industrial Door Frames

      Factory and warehouse doors are large and used frequently.

      Different applications set different requirements for profile cross section shape and dimensional accuracy, and the forming stage decides that accuracy. A steel door frame bending machine handles these different profil requirements through adjustable forming parameters.

      Production Changes When Door Frame Orders Shift

      Small Batches and Mixed Orders

      Order batches get smaller, and specification changes increase. A factory may need to produce several door frame profile sizes in the same week, so the equipment needs frequent parameter adjustments to suit different specifications. If each adjustment requires long downtime, production efficiency drops noticeably. A steel door frame bending machine with centralized control reduces this adjustment time.

      Sampling and Volume Production

      The sampling stage needs low speed running to observe forming results and adjust parameters. Volume production needs stable running to ensure output. The equipment needs to switch flexibly between low and high speed without affecting forming quality. A steel door frame bending machine supports this flexible speed change.

      Urgent Reorders

      Urgent reorders require fast response from the equipment. When customers add orders or request restocking, the factory needs to adjust production parameters quickly to shorten the time from order to shipment. A steel door frame bending machine can respond quickly to these changes.

      Machine Advantages for Flexible Door Frame Production

      Adjustable Speed for Different Production Rhythms

      Forming speed is adjustable from 0 to 20 m/min to suit the different rhythms of sampling and volume production. Choose a lower speed for sampling to observe and adjust, and a higher speed for volume production to ensure output. This flexibility comes from steel door frame machines with variable speed control.

      Centralized Control for Parameter Adjustment

      PLC works with a touchscreen for centralized control, so operators can set production parameters on the interface. Speed adjustment and cut length setting are done through the control interface without changing mechanical parts. A steel door frame bending machine uses this control layout to simplify daily operation.

      Automatic Length Measurement and Counting

      An encoder measures length in real time, and the PLC controls cutting to length. Length measurement and counting functions are completed automatically by the control system, reducing manual measurement and recording. A steel door frame roll forming machine can integrate this measurement function into the line.

      Continuous Production for Batch Consistency

      Continuous forming combines decoiling, leveling, forming, and cutting into one production line. The strip enters at one end and finished profiles come out the other, suiting continuous production across multiple batches. This continuous process is what a steel door frame bending machine offers for batch consistency.

      Technical Parameters

      The parameters below come from the specification sheet of a steel door frame bending machine, covering forming passes, core component materials, and production configuration.

      Parameter Specification
      Number of roller stations 17 passes
      Roller material GCr12 (equivalent to SKD11)
      Shaft diameter 60 mm
      Shaft material 45# steel, tempered
      Frame structure Middle plate welded, memorial arch
      Frame plate thickness 25 mm
      Main motor power 7.5 kW x 2 units
      Drive method Gear transmission
      Forming speed 0 to 20 m/min
      Decoiler load capacity 3 tons
      Decoiler inner diameter range 450 to 550 mm
      Decoiler maximum width 300 mm
      Material types GI, low carbon steel, CR steel
      Material thickness 1.0 to 1.5 mm
      Hydraulic station power 5.5 kW
      Shear blade material GCr12, quenched
      Length tolerance 3 m ±1.0 mm
      Hydraulic oil grade 46#

      These parameters support the production requirements described above.

      Why This Machine Suits Changing Door Frame Orders

      For factories that handle multiple batches and specifications, the adjustable speed range and centralized control make production changeovers more efficient. The value of steel door frame machines is that they combine orders with different production rhythms on one production line, reducing equipment adjustment time.

      For buyers who focus on production flexibility, understanding this production logic helps them judge whether the equipment matches their order structure. A steel door frame bending machine suits steel door frame production scenarios that need frequent parameter adjustments while maintaining stable output. Cross section specification changes involve roller configuration adjustments, and the specific changeover method needs to be confirmed based on actual order requirements and equipment configuration.

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