ZhongTuo Heavy‑Duty IBR Metal Roofing Sheet Roll Forming Machine for South America Roof Customizable

Decoiler

Work type: passive type

Structure: Steel channel welded for the basic frame

usage:To support the coil and make the uncoiling

Loading capacity: 5 tons

Inner diameter: 450-550mm (manual adjustment)

Coil width: 1000mm

Brake system: manual brake

Roll forming machine

Feeding device

One set guiding roller

Steel plate welded platform to carry the sheet and feed into roll forming system

Feeding width is adjustable with the handle wheels

 Rolling shaft

Shaft material:45# STEEL

Shaft diameter: 80 mm

Tempering treatment to prevent deformed and improve hardness

Roller 

45# steel

Chromed treatment, improve the hardness and prevent abrasion, anti corrosion increase of service life

Rolling station

20 rolling stations

Work speed

0-15 m/min 

Machine structure

Steel plate welded structure

Machine basic frame

350# H steel welded  

Work power

7.5 kw

Rolling spacer

Anti rusty treatment

Pull rod

Anti rusty treatment

Transmission

By Chains with cover

Noted: please fill the lube in case the chains getting dry

 Control system

Frequency brand

Delta (original)

PLC brand

Delta (original)

Frequency brand

Delta (original)

Screen type

Touch screen, also have buttons on the panel

Screen language

English/Chinese

Cut command

Yes

Profile length set-up

Yes

Batch quantity program

Yes

Low pressure electric part

Schneider brand

Encode

Omron brand

Tip

please do the waterproof and damp proof work well if the machine is not used for a long time

Please restart the machine and try all the functions each two weeks, to prevent the electrical parts getting aging

Remark

Support multi orders input,ensure the machine can work continuously according to different request without stop

All the electrical parts are branded with a high quality, it can be fixed easily if damaged. Because you can find these again in any area of the country and it’s a standard parts.

Cutting system 

Work type

Hydraulic cutting

Driving method

By pillar type Cylinder

Cutting device structure

Pillar type

Noted: please fill the lube before start the machine the first time

Hydraulic motor power

4.5 kw

Hydraulic oil

Hydraulic oil number: 46#

Quantity: around 100 Litre

Maintain: change the hydraulic oil every 2 years

Cooling method

Equipped with fan on the tank, in case the oil temperature getting hot when the machine working for hours continuously, ensure the hydraulic oil in a constant temperature to have enough power for cutting device

Cutter material

GB-Cr12 with heat treatment

Cutting length tolerance

±1mm/3m

Cutting feature

Steady and safe working condition

Oil tube and wires connection

All the tubes and wires will be marked by the numbers or letters,

So that it will be very easy to connect for the new.

Remark

If the production quantity is large, we suggest the client prepare the one set spare cutter, the spare cutter will cost USD280 one set, the original cutter can be grinding then use again.

It’s better that stop the machine for 30minutes every 4-5 hours, if the temperature is high.

If the weather is cold, please start the pump first for 5 minutes to heat the hydraulic oil, then do the cutting work.

Product table

Length

3 meters

Width

1.25 meter

Material

Square pipe welded

The table will be put in front of the machine to receive the sheets. There are 6 passive rollers on the table, to convey the sheets when the sheets come out from machine after cutting

Duo to the cutting length of the sheet, we will provide two sets table along with the machine, the customer can place the table in front of machine as production request