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Industrial automatic cold roll forming production line engineered for international standard IBR panels, C18 profiles, and high-crest trapezoidal metal roofing/wall sheets. Specially built for Eurasian, African, and Middle Eastern construction standards with a heavy 400mm H-beam foundation, dual motor side-gearbox drive, CNC-turned 45# forged chrome-plated rollers, and Cr12MoV hydraulic profile shear.
The Trapezoidal Roof Tile Roll Forming Machine is engineered for metal roofing manufacturers, commercial steel building fabricators, and regional roofing contractors. The IBR (Inverted Box Rib) and C18 profile represent the most popular industrial roofing profiles in Eurasian, Central Asian (Kazakhstan, Azerbaijan), and African construction markets.
The machine handles standard 1250mm wide coils of prepainted galvanized steel (PPGI), galvalume (PPGL), and galvanized coils across thicknesses from 0.4mm to 0.8mm. The formed panel delivers 1048-1070mm effective coverage with integrated anti-siphon capillary grooves along the overlap flange, guaranteeing 100% watertight roof integrity.
1: Trapezoidal Roof Tile Machine Overview & 1070mm CAD Blueprint
2: Hydraulic Cut-Off Head Discharging Green Trapezoidal Roofing Sheet
| Parameter / Item | Standard Specification |
|---|---|
| Equipment Model | Trapezoidal Roof Tile Roll Forming Machine (IBR Line) |
| Profile Type | IBR / C18 High-Crest Trapezoidal Roofing & Wall Cladding Sheet |
| Effective Cover Width | 1048 mm / 1070 mm standard effective coverage |
| Rib Height & Pitch | Crest Height: 35 mm (Customizable); Rib Pitch: 200 mm |
| Applicable Raw Material | Color Coated Steel (PPGI), Galvalume (PPGL), Galvanized Steel (GI) |
| Material Thickness Range | 0.4 - 0.8 mm (Standard architectural metal gauge) |
| Coil Infeed Width | 1250 mm (Accommodates 1200-1250mm standard wide coil) |
| Forming Production Speed | 12 - 20 m/min (Standard continuous production: 20 m/min) |
| Main Drive Motor Power | 5.5 kW Heavy-Duty Industrial Motor with Cycloidal Speed Reducer |
| Shaft Diameter & Material | Ø70 mm Solid Shaft, High Grade No.45 Forged Steel, Quenched |
| Roller Material & Treatment | 45# Forged Steel, CNC Finished, Hard Chrome Plated (0.05 mm thickness) |
| Cut-Off Mechanism & Tooling | Hydraulic Profile Shearing, Cr12MoV Die Steel (HRC 58-62) |
| Main Base Chassis Frame | 400mm H-Beam Structural Steel Welded Chassis |
| Control System | Siemens / Delta Industrial PLC Touchscreen Automation |
| Length Measurement Precision | ±1.0 mm (Rotary Optical Encoder) |
| Operating Voltage | 380V / 220V / 440V, 50Hz/60Hz, 3 Phase (Customizable) |
| Total Machine Weight | Approx. 6600 kg (Heavy industrial build) |
| Warranty & Factory Inspection | More Than 5 Years warranty; Video outgoing inspection & test report provided |
| Quality Certification | CE Certified (Directives: 2006/42/EC & 2014/35/EU), BV, STV, ISO9001 |
3: Extended Machine Bed & Guided Hydraulic Profile Cut-Off Station
The roll forming machine features progressive bending stations precision-spaced along the 400mm H-beam foundation. Sequential roller passes gently bend the high trapezoidal ribs without material thinning, while maintaining strict rib pitch tolerance.
4: Heavy-Duty Multi-Station Rolling Stands with Dual Drive Motors
The IBR / C18 profile complies with international building and roofing cladding specifications:
IBR and C18 trapezoidal sheets are the preferred roofing solution across global construction markets:
Turnkey supply scope includes 5-ton manual decoiler (hydraulic decoiler optional), automatic roll forming main machine on 400mm H-beam frame with protective covers, Cr12MoV hydraulic profile cut-off station, standalone hydraulic pump station, Siemens PLC touchscreen console, and finished panel runout tables.
All precision chrome rollers and shafts are coated with anti-corrosion protective grease. The entire machine chassis is securely anchored inside a 40ft HQ shipping container using steel wire cables and timber chocks. The electrical control console and hydraulic station are hermetically wrapped in waterproof film and crated in export plywood cases.
Manufactured in compliance with ISO9001 quality management benchmarks, Bureau Veritas (BV), and STV standards. The production line holds official CE compliance certification under Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU.
[Image 6: 
5: CE Certification & ISO9001 Quality Management Verification
Q1: What are the main markets for the IBR / C18 profile?
A: IBR and C18 profiles are widely specified across South Africa, Central Asia (Kazakhstan, Azerbaijan), and the Middle East for industrial factories, warehouses, and residential roofing.
Q2: What is the production speed of this machine?
A: The continuous rolling line runs at 12 to 20 m/min, enabling fast turnaround of commercial and residential roofing orders.
Q3: What thickness range of coil stock can be formed?
A: The line easily processes prepainted steel (PPGI), galvalume (PPGL), and galvanized coils from 0.4mm to 0.8mm.
Q4: Can the machine voltage match our local electrical system?
A: Yes. Motors, hydraulic systems, and PLC control modules can be configured for 220V, 380V, 415V, or 440V (50/60Hz, 3-Phase) to match your local factory power standard.
Q5: What warranty and test documentation are provided?
A: We provide over 5 years warranty, factory outgoing test video, formal inspection reports, and official CE compliance certificates prior to shipment.
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