Product Overview

The 3-in-1 Triple Layer Roof Tile Roll Forming Machine is engineered for roofing manufacturers, steel structure contractors, and metal building supply centers seeking multi-profile flexibility in confined spaces. The three tiers share a unified main drive motor and heavy hydraulic power unit while operating with dedicated forming stations and cutting assemblies.

Processing PPGI, PPGL, galvanized steel, and aluminum coils with feeding widths of 920-1250mm (standard 1000mm) and thicknesses from 0.3mm to 0.8mm, the line outputs three distinct high-demand roofing styles: 828 Glazed Spanish Tile (28mm wave height), 820 Trapezoidal IBR Panel (35mm rib height), and 836 Sinusoidal Wave Sheet (18mm wave height).

1: Triple Layer Roof Tile Roll Forming Machine & 3-in-1 Profile Blueprints 

Key Technical Features

• Independent Profile Production: Each tier functions as a complete roll forming path. Operators switch between glazed tile, trapezoid, and corrugated wave production via touchscreen tier selector within seconds.
• Hard Chrome Plated Forming Rollers: All forming rollers are machined from high-grade 45# forged steel, CNC contour-lathed, and plated with 0.05mm hard chrome to eliminate coil scuffing.
• Triple Stacked Hydraulic Cutting Unit: Three guided shear dies made of vacuum heat-treated Cr12MoV die steel cut each sheet cleanly without blade replacement or manual mechanical adjustments.
• High-Rigidity 400 H-Beam Bed: Heavy structural H-beam bed frame relieves welding stress and ensures vibration-free operation under multi-tier simultaneous loading.
• Heavy Industrial Chain Transmission: Multi-tier synchronized drive chains transmit smooth torque from the 7.5kW heavy-duty motor across all forming stations.

2: Triple Hydraulic Cutting System with 3 Independent Dies 

Technical Specifications

3: Multi-Tier Double-Row Heavy Roller Chain Transmission 

Multi-Tier Progressive Roll Forming Stations

The multi-tier assembly is engineered with precision-matched upper, middle, and lower forming stands. Each tier possesses its own independent calibrated roller path, driven synchronously without mechanical interference.

• Hard Chrome Finish: Mirror-polished 45# rollers protect coated steel surface paint films during tight-radius rib pressing.
• Solid Ø80mm Shafts: High torsional strength shafts prevent center deflection and maintain consistent rib height along the entire sheet length.
• Smooth Intermediate Rollers: Low-friction intermediate support rollers stabilize high-speed coil movement between passes.

4: Mirror-Polished Chrome Rollers & 80mm Solid Shaft Assembly

3-in-1 Profiles & CAD Cross-Section Blueprints

All three roof profile geometries follow international architectural standards, delivering optimal rainwater drainage capacity, structural rigidity, and aesthetic versatility:

5: 3-in-1 Profile Blueprints & Finished Glazed/Trapezoid/Wave Samples 

Broad Construction Applications

Covering both decorative residential architectures and high-strength industrial structures, the three produced panels meet comprehensive building envelope needs:

• Residential Villas & Resorts: 828 Glazed tiles provide traditional European and Asian classical clay tile aesthetics with lightweight steel durability.
• Warehouses & Steel Mills: 820 Trapezoidal sheets deliver deep water drainage capacity and high spanning strength under snow and wind loads.
• Agricultural Sheds & Wall Cladding: 836 Sinusoidal wave sheets offer economical, rapid installation for agricultural hangars and exterior siding.

Supply Scope & Ocean Packaging

Standard supply scope covers complete turnkey production line equipment: 5-ton hydraulic decoiler, 3-in-1 triple layer roll forming main machine on 400 H-beam chassis, triple independent hydraulic cutting dies, air-cooled hydraulic pump station, intelligent PLC control console, and discharge runout tables.

All precision polished metal surfaces are coated with anti-rust protective oil. The integrated heavy machine bed is securely lashed into a 40ft HQ shipping container using steel cables and heavy timber bracing. Electrical consoles and hydraulic systems are moisture-sealed and packaged in reinforced export plywood crates.

Quality Standards & Certifications

Our manufacturing processes conform to ISO9001 international quality management benchmarks. Equipment is fully compliant with European Union Machinery Directive (2006/42/EC) and Low Voltage Directive (2014/35/EU), carrying official CE compliance certificates for global customs clearance and reliable factory commissioning.

6: CE Certification & ISO9001 Quality Management Verification

Frequently Asked Questions (FAQ)