Supermarket Rack System Making Machine Steel Upright Rack Roll 8-10M/MIN+ZT-300+width 3m * length 35m

Supermarket Rack System Making Machine Upright Rack Roll Forming Steel Frame for Supermarket Shelving

This machine line can finish two profiles with one set roller mold by changing the spacer. 

Suitable Coil Thickness: 1.5-3.0 mm

suitable Raw Materials: Galvanized steel plate

Yield Strength: ≤235Mpa

Line Speed: about 14m/min

This rack machine can be finished in 60 working days. and loaded in a 40 container, the price is USD 52000.it can produce different sizes by changing the molds and the spacer on the shafts.

Size: 90/100/110x70x1.5/2.3

Machine working flow

Upright rack roll forming machine super market shelf roll forming machine

The upright rack machine working as below process: the decoiler, the flattener, the raw material feeder, the pre punching system and the main roll forming body, and cutting system and the run out receiving table

 

1	Hydraulic decoiler	1 set
2	Punching system	1 set
3	Coil feeder	1 set
4	Leveling Machine	1 set
5	Roll Forming	1 set
6	Hydraulic Cutting	1 set
7	PLC Control System	1 set
8	Hydraulic Station	1 set
9	Run-out Table-(Un-powered)	1 set

 

Each parameter parameters of the roll forming machine

Hydraulic Decoiler

3 Ton passive de-coiler with brake device

Outside diameter of coil:  550mm

Inside diameter of the coil: 450mm

 

 

Punching machine:

1. Punching device       
1) Power: 63 tons mechanical press power with Pneumatic brake
2) 8 hole punching mold

3) Speeds: 60 times /min

 

feeding device

Feeding and leveling Rollers: 4 steps, leveling Rollers: 9pcs

Diameter: 80mm

Leveling thickness: 3.5mm

Feeding speed: 20m/min
Drive type: gear

 

Main forming machine    :     

1) Forming steps: 18 steps

2) Outer diameter: 70mm

3) Machine frame (type): memorial arch frame, Thickness of memorial arch frame: 30mm

4) Roller information:
A. Raw material: GCr12MoV

B. Quenched degree: 56-58°C

5) Shaft material: 45# steel with heat treatment and hard chrome plated on the surface

6) Main motor power: 18.5kw, Reducer ratio: 1:14,

Reducer Type: Hardened reducer

7) With cooling device

Gear transmission:

A. Gear material: 42CrMo

B. Processing technical: hardening gear grinding processing

C. Gear lubrication system: automatic oil drip by computer control, oil drip time and amount can be controlled according the needs.

D. Gear cooling system: Automatic cooling circulation tank, which can guarantee not to exceed the gear temperature limit.

 

Non-stop hydraulic cutting device 

1). Servo motor power: 5.5kw
2). Oil pump station 1 set
3). Cutter material: Cr12 mold steel with quenched treatment

4). Hydraulic cutting after forming, no distorting or wasting. High level safety factor. With oil cooling down system to protect the machine and fasten the shearing speed

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