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    Color Coated Steel System > Production Equipment > Purlin roll forming machine

    Stable CZ Purlin Cold Roll Forming Machine Full Automatic High Speed 1.0-3.0 mm for both c and z purli

    UM ECMCE
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    Order CodeZT121991055
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    Specification:

    Material thickness:
    1.0-3.0 mm for both c and z purli
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    • Product Details
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    • Technical Specifications

      • Power
        380 v 50 hz 3 phase or as customer requirement
      • Weight Of Machine
        about 15 tons
      • Material Thickness
        1.0-3.0 mm for both c and z purlin
      • Processing Material
        galvanized steel or low carbon steel
      • Machine Dimension
        about 22m x 2.0 m x 2.0 m
      • Working Speed
        0-32 m per minute without holes punching
      • Working Speed
        0-18 m per minute with holes punching (it depends on the holes quantity)

      C Z Purlin Cold Roll Forming Machine 15 Tons Reliable Continuous Production

      A C/Z purlin production line often runs long shifts. Steel coil goes into the decoiler, then through leveling, punching, forming, and cutting, and finally reaches the receiving table. A CZ Purlin Cold Roll Forming Machine needs a stable structure to keep output consistent. If the base shakes, the frame vibrates, or the transmission slips, the finished purlins end up with poor straightness, uneven cuts, or wrong lengths. A major breakdown can interrupt the production line.

      Advantages of the C Z Purlin Cold Roll Forming Machine

      This cz full automatic purlin roll forming machine offers advantages in both structural design and production flow.

      • H beam welded base helps maintain frame stability during long runs

      • Cast iron stands support stable forming at each roller pass

      • Complete line runs from decoiling to stacking without extra transport between steps

      • PLC control coordinates all stations for consistent line rhythm

      Why Continuous Production Demands Structural Stability

      Continuous C/Z purlin production places steady demands on equipment structure. Vibration, chain tension changes, and long running hours all add up over time. A machine with unstable structure will drift further from accuracy the longer it runs.

      Two stability challenges in continuous production:

      Vibration buildup

      High speed roller rotation sends vibration to neighboring stands. The longer the run, the more noticeable the effect.

      Tension fluctuation

      As the strip travels through the line, speed matching between stations directly affects strip tension.

      Technical Parameters

      Parameter Value
      Materials processed Galvanized coil / low carbon steel coil
      Material yield strength Q195 / Q235 / Q345 / Q355
      Material thickness range 1.0 to 3.0 mm
      C purlin width range 80 to 300 mm
      Z purlin width range 120 to 300 mm
      Flange height range 30 to 100 mm
      Lip length range 10 to 20 mm
      Power supply 380V 50Hz 3 phase (customizable)
      Hydraulic station power 11 kW
      Decoiler loading capacity 5 tons maximum
      Compatible coil inner diameter 450 to 550 mm
      Complete line dimensions about 22m x 2.0m x 2.0m
      Complete line weight about 15 tons
      Length tolerance 3000mm plus or minus 1.0mm

      How the Base and Frame Support Continuous Forming

      The H beam welded base and cast iron stands form the foundation of the equipment. Each plays a different role.

      H beam welded base

      The base carries the weight of the entire line. The H beam cross section gives it good bending resistance under both vertical and lateral loads. After welding into a single frame, the base helps maintain machine levelness during operation. Roller alignment stays supported, so relative positions between stands do not shift from base deformation.

      Cast iron stands

      The forming section consists of multiple roller stands. Each stand mounts on a cast iron housing. The cast iron structure helps damp vibration during roller rotation, which supports stable forming at each pass. The strip does not pick up extra deformation from stand movement.

      Division of work

      The base keeps the whole machine level and stable. The stands keep each roller station positioned accurately and help control vibration. Together, they let the strip bend gradually from the first roller to the last under stable support.

      From Coil to Finished Product in One Line

      The complete line links multiple processing steps together, reducing intermediate transport between steps.

      Production flow

      • Decoiling: the coil unrolls and enters the leveling unit

      • Leveling: removes coil stress to prepare for forming


      • Punching: completes hole patterns according to drawings

      • Forming: multiple roller stands bend the strip into C or Z sections

      • Cutting: hydraulic system cuts to length

      • Stacking: automatic stacker arranges finished products neatly

      Value of reducing intermediate steps

      If punching is outsourced, the factory must transport the strip out and wait for it to come back. This involves transport, waiting, and a second setup. Time and cost both increase. When the equipment configuration includes the needed processing steps, a complete line finishes them in one pass. The strip goes from coil to finished stack without leaving the line.

      Applications and Industry Scenarios

      This equipment can produce purlins for the following industries and scenarios:

      • Steel structure workshops: wall girts and roof purlins

      • Logistics warehouses: rack support structures and roof systems

      • Solar power: mounting brackets for solar panels

      • Agricultural facilities: greenhouse frames and livestock shelters

      • Advertising: support frames for large billboards

      • Light steel villas: wall studs and roof secondary structures

      Different applications require different sizes, lengths, and hole patterns. The equipment needs to deliver consistent output that meets these requirements in continuous production.

      The question from the beginning was how C/Z purlin continuous production stays stable. Base, frame, transmission, punching, forming, cutting, and stacking all affect the final output. The value of this equipment does not come from one single component. It comes from how every part of the line works together. A sound structural design and a complete production flow are what make long running production dependable. For a shop running long shifts, the C Z Purlin Cold Roll Forming Machine delivers steady output when every part works in sync.

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