Scaffold Foot Pedal Making Machine High Percision

Foot Pedal Roll Forming Machine：Anti-Slip Metal Foot Pedal Making Machine for Scaffold & Industrial Platform

Description:The Foot Pedal Roll Forming Machine is a fully automated cold roll forming line designed to produce steel and aluminum anti-slip foot pedals, scaffold planks, stair treads and machine access steps. It integrates decoiling, leveling, servo feeding, pre-punching, embossing, roll forming and precision cutting in one continuous process—ideal for exporters, metal profile factories and construction accessory manufacturers.

 

What Is a Foot Pedal Forming Machine?

A foot pedal forming machine is a specialized metal profile production line that converts galvanized steel, cold-rolled steel, stainless steel or aluminum coil into finished pedals with consistent cross-section, anti-slip surface and accurate mounting holes. Instead of separate stamping and bending operations, the line forms the profile progressively through hardened roller stations, which reduces deformation, improves repeatability and supports high-volume output.

It is commonly used for scaffolding foot boards, industrial walkway treads, platform steps, ladder rungs, equipment access pedals and vehicle step plates.

 

Key Selling Points 

One-line production: uncoiler → leveler → servo feeder → punching → embossing → roll forming → cut-to-length → outlet table

Anti-slip accuracy: integrated embossing or punched tread pattern for EN/OSHA-style safety surfaces

Pre-punch before forming: flat-sheet punching avoids hole elongation and burr problems after bending

Quick changeover: modular roller sets and adjustable guides for width, rib height and hole layout

PLC + HMI control: length, quantity, speed and fault alarm in one screen; optional Siemens/Delta/Mitsubishi

Export-ready build: heavy welded frame, heat-treated Cr12/GCr15 rollers, hydraulic or servo shear, CE/ISO documentation support

 

Technical Specifications

Parameter	Standard Configuration	Remarks
Machine type	Foot pedal / scaffold tread roll forming machine	Custom profile available
Material	GI, PPGI, cold-rolled steel, SS304/430, aluminum	Per sample profile
Thickness	1.0–3.0 mm	Up to 4.0 mm on request
Coil width	200–600 mm	Depends on pedal profile
Forming speed	8–15 m/min standard	20–40 m/min high-speed version
Roller stations	14–20 stations	Profile-dependent
Roller material	45# steel / Cr12 / GCr15, HRC58–62	Hard chrome optional
Drive	Chain / gearbox / servo	Silent, low-backlash
Punching	Hydraulic press or servo punch	Pre-punch on flat strip
Cutting	Hydraulic shear / flying cut	±0.5 mm typical
Control	PLC + touch screen	Length/quantity auto count
Power	11–18.5 kW main + 4–7.5 kW hydraulic	Voltage customizable
Dimensions	Approx. 9–12 m line length	Workshop layout based

All specifications can be engineered to your pedal drawing, hourly capacity and local power supply.

 

How the Production Line Works

Decoiling​ – hydraulic/expanding decoiler holds 5–10T coil with stable tension

Leveling​ – 5–7 roller leveler removes coil camber before feeding

Servo feeding & pre-punching​ – accurate pitch feeding, holes/notches punched while flat

Embossing/anti-slip​ – diamond, ribbed or round pattern pressed for grip

Roll forming​ – progressive stations shape edges, ribs and tread section

Cut-to-length​ – hydraulic or servo shear cuts finished pedals to set length

Outlet & stacking​ – roller table or auto stacker for packing

 

Applications

Scaffold boards and construction site walkways

Industrial platform and catwalk treads

Stair treads for factories, warehouses, ships, plants

Access steps for machinery, excavators, loaders, generators

Truck, bus and EV step plates

Anti-slip floor sections for storage racking and container interiors

 

Why Buyers Choose This Machine

Buyers do not only ask “how much”; they ask whether the line can match their sample pedal, keep hole positions accurate, run 24-hour shifts and be serviced remotely. Our design focuses on tolerance control, tooling life and changeover time—the three things that decide ROI in a pedal workshop.

Typical results vs manual/stamping workshop:

Less scrap from misalignment and re-bending

Uniform tread depth and hole pitch across long runs

Lower labor count per shift

Faster switch between 240/250/300 mm pedal widths

 

Customization & OEM Service

We provide:

Profile design from your sample or CAD drawing

Local voltage/PLC language adaptation

Extra punching stations for hooks, lock holes, end notches

Online installation guidance + on-site commissioning option

Spare rollers, blades, seals and 12-month technical support

 

FAQ

Q1: Can one machine make different pedal sizes?​

Yes. With adjustable guides and interchangeable roller cassettes, it can produce different widths and rib heights. Full profile change usually takes 30–90 minutes depending on tooling.

Q2: What material can it process?​

Galvanized steel, cold-rolled steel, stainless steel and aluminum within the agreed thickness range. Send your coil grade and we validate the roller plan.

Q3: How accurate is the hole punching?​

Pre-punching on the flat strip with servo feed typically keeps pitch accuracy around ±0.3–0.5 mm, avoiding hole distortion after forming.

Q4: Do you supply scaffold plank profiles like 240/250/300 mm?​

Yes. These are common configurations for scaffold board lines; we build rollers to your cross-section and standard length.

Q5: What documents come with export shipment?​

PL, CI, packing list, CE/ISO available, wiring diagram, operation manual, spare parts list and commissioning video.