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Precision 2-in-1 Decoiler Straightener New High Efficiency Metal Sheet Steel Coil Leveling Machine Adjustable Speed Motor Core TGL-400H

Shenzhen Lihao Machine Equipment Co., Ltd

Precision 2-in-1 Decoiler Straightener New High Efficiency Metal Sheet Steel Coil Leveling Machine Adjustable Speed Motor Core TGL-400H

Name: Precision 2-in-1 Decoiler Straightener New High Efficiency Metal Sheet Steel Coil Leveling Machine Adjustable Speed Motor Core TGL-400H
Brand: 中拓无界
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Technical Specifications

Voltage
380v 3ph 50hz
Power(W)
1.5kw/2.2kw/3.7kw
Feeding Speed
20 M/Min

MAIN FEATURES

● It can feed material for various thicknesses and feeding stroke length.

● It suits for high speed feeding, long stroke length feeding, to improve production capacity and feeding precision.

● It adopts pneumatic cylinder releasing method, without malfunction.

● Mechanical releasing method can be made according to customers requirement.

● High precision feeding, ±0.02mm

● Releasing device for a roller is high effective, as per press machine’s cam position electronic signal, and steel material thickness.

● Feeding roller is hollow, surface hardness is HRC60, with chrome plating.

● Integrated with uncoiler and straightener, save volume, suitable for board processing. Automatically adjust feeding time according to output speed.

● Feeding roller is hollow, surface hardness is HRC60, with chrome plating.

● Use Japanese electromagnetic contact and electric parts, long service life.

● A stepless variable speed control is used normal and high speed operation, control by modern frequency converters, keep pace with straightening, stable feeding.

● Leveler inclines appropriately to reduce feeding loop distance.

● Constructed with highly rigid structure and designed with a powerful motorized feeder.

PRODUCT FUNCTION

Decoiler is for the metal coil(or other material )uncoiling to be straight and smooth ,then easily for the feeding to the machine like slitting,cut to length and roofing sheet,etc.It can be divided into manual decoiler and electric decoiler,hydraulic decoiler.The hydraulic decoiler whether has the loading car and the length of the guaiding is all customized.

Model	Width	Thickness	Coil weight	Coil Inner dia.	Coil outer dia.	Motor	Expand type
TGL-300	300MM	0.5~3.2MM	2000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-400	400MM	0.5~3.2MM	3000kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic
TGL-500	500MM	0.5~3.2MM	3000kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic
TGL-600	600MM	0.5~3.2MM	3000kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic
TGL-700	700MM	0.5~3.2MM	4500kg	450~530mm	1200mm	3.7kw/4p	Manual/ Hydraulic
TGL-800	800MM	0.5~3.2MM	5000kg	450~530mm	1200mm	3.7kw/4p	Manual/ Hydraulic
TGL-300A	300MM	0.5~4.5MM	2000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-400A	400MM	0.5~4.5MM	3000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-500A	500MM	0.5~4.5MM	3000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-600A	600MM	0.5~4.5MM	4500kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic
TGL-700A	700MM	0.5~4.5MM	4500kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic
TGL-800A	800MM	0.5~4.5MM	5000kg	450~530mm	1200mm	3.7kw/4p	Manual/ Hydraulic
TGL-200H	200MM	0.6~6.0MM	2000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-300H	300MM	0.6~6.0MM	3000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-400H	400MM	0.6~6.0MM	3000kg	450~530mm	1200mm	1.5kw/4p	Manual/ Hydraulic
TGL-500H	500MM	0.6~6.0MM	4500kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic
TGL-600H	600MM	0.6~6.0MM	4500kg	450~530mm	1200mm	2.2kw/4p	Manual/ Hydraulic

Straightener head

1. Adopt AirTAC cylinder, alloy cylinder body, hard oxidation, riveting air-tight solid aluminum, CNC precision machining, inner wall grinding smoothly, no stuck, high efficiency and high intensity operation, durable, suitable for all kinds of working conditions. 2. Adopt worm gear screw lifter, the box body is made of HT200 material, the bearing is made of famous brand, with stronger impact bearing capacity and stronger durability. 3. Adopt cast iron handwheel, surface electroplated, It is the most traditional handwheel.

Frame part

1. The equipment adopts the integrated design of decoiler and straightener, to improve the utilization rate of the site. 2. Decoiler adopt cantilever beam design, all plates of the decoiler are cut by laser plasma with high precision. 3. All parts are processed by numerical control and CNC, with good interchangeability. 4. The overall structure is simple, it is convenient for general technical workers to assemble and replace, can greatly reduces the maintenance cost.

Straightening roller

1. The straightening rollers are made of solid bearing steel, thickening plating treatment after medium frequency, surface hardness is not less than HRC58, to ensure material durability. 2. Adopt GCr15 forging round steel, after preheating treatment (spheroidal annealing), then turning, milling, intermediate frequency treatment, rough grinding and cold stabilization, then fine grinding, finally electroplating. Maximized guarantee the accuracy, concentricity, finish and hardness, and extended the using life of the rollers.

Drive gear

Gear processing includes the following processes: gear blank processing - gear surface machining - heat treatment - gear surface fine grinding. Rough parts are mainly forging parts. Through normalizing treatment, improve the machining to facilitate cutting. According to the gear design drawings, rough machining, and then semi-finishing processing, turning, rolling, gear shaping, to make the gear basically formed. After the heat treatment to improve the mechanical properties. According to the design requirements of the drawings, finally do the finishing, finishing the benchmark, finishing the tooth profile. After all above treatments, our gear grade can reach to grade 6, with high wear resistance, high strength, long using life.

Power part

1. Adopt model 80 worm gear vertical reducer, use the speed converter of gear , reduce the rotation number of motor to desired rotation number ,and get the mechanism with larger torque. 2. Adopt vertical motor, low vibration, low noise, stator rotor part adopt pure copper coil, life is 10 times of ordinary coil, both ends are equipped with ball bearing, low friction, low temperature.

Electric control box

1. Adopt silver alloy relay, full copper coil, flame retardant safety base, long lasting and durable. 2. Adopt safety protection adjustment circuit time delay relay, silver alloy contact, satisfied different delay ranges. 3. The switch adopts sliding contact ,with self-cleaning function , normally open and normally closed contact adopts separate bonding structure, can work with different poles, equipped with anti-rotation positioning and stop loose mounting gasket. 4. Adopt self-duplex flat button, the force is light, the key range is moderate, the building block type combination structure. The contact is made up of keto-base composite points with strong conductivity and large current, with a life span of up to 1 million times.

Noted

（1）Turn on the power supply first check whether the power supply voltage is matched, whether there is a lack of phase contact, etc., so as not to damage the electrical motor. （2）There should be a reliable grounding wire to prevent injury when the appliance is damaged. （3）Immediately remove the handle of mandrel after loading the coil, it is avoid injury when runing. （4）The power should be cut off during charging. After power-on, it is strictly forbidden to stand around the pallet.

Maintenance

（1）For long-term use, the spindle bearing grease should be added once a month, and the reducer oil should be replaced every six months, and the oil should be added to 1/3. （2）The wiring points in the electric control box shall not be loose, so as to avoid burning the electrical appliances and affecting normal use, and no oil or water is allowed to enter. （3）For long-term use, attention should be paid to checking the bearing housing and whether the screws are loose. （4）If it is not used for a long time, add the oil to the spindle and check the electric control box.

Why Choose Us

Lihao Pre-sales Service 1. Solution Design: We create unique solutions tailored to your product processing needs, optimizing manufacturing efficiency and enhancing processing quality. Lihao After-sales Service 1. Training and Support: We provide English training videos and user manuals for installation, operation, maintenance, and troubleshooting. Technical support is available remotely via email, phone, or online chat for any issues related to installation, operation, or adjustments. 2. On-site Training: Customers can visit our factory for 2-5 days of professional training. 3. On-site Service: Our engineers will provide on-site guidance and training at your location. Assistance with visa arrangements, prepaid travel expenses, and accommodation during the service period is required.

FAQ

1. Warranty Policy

Warranty period one year free, support lifetime after-sales.

2. Technology Support
Available(online + offline). Operation & maintenance manual(English Version)available
3. Installation & Commissioning
Seller can arrange the techanicals to do the installation for buyer if it is necessary.
4. Can you supply the relevant documentation?
we can provide most documentation including Certificates of Analysis / Conformance; Insurance; Origin, and other export documents where required.

Seeking Quality Distributors Worldwide

We are Shenzhen Lihao Machinery Equipment Co., Ltd., specializing in the development and manufacturing of stamping automation equipment. Our products are widely used in the home appliance, automotive, hardware, and electronics industries. To expand our market reach, we are inviting experienced and resourceful Agents from around the world to join our team and drive industry growth together.

Why Partner with Us?
- High-Quality Products: ISO9000 and CE certified
- Expert Technical Support: Over 20 years of R&D experience
- Comprehensive Market Assistance: Extensive marketing resources

- Lihao Machine has experience in cooperation with the world's top 500 enterprises

We look forward to a successful partnership with you!

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