Omega Furring Channel Roll Forming Machine Hat Channel / Hat 70m/min+ZTRFM omega Furring Channel Roll Forming Machine+Customized

Product Overview

ZTRFM omega Furring Channel Roll Forming Machine, used for drywall and ceiling, is designed with a high-speed decoiler, punching machine, rolling forming machine, and a fully automatic stacker and packaging system. We can design the machine according to your requirements.

Technical Specifications

Item	Specification
1. Formed Material	GI; thickness 0.4 - 0.8 mm
2. Decoiler	Hydraulic automatic decoiler / electric double head decoiler
3. Main Body - Roller Station	14 rows (as your requirement)
3. Main Body - Diameter of Shaft	50 mm solid shaft
3. Main Body - Material of Rollers	45# steel, hard chrome plated on the surface
3. Main Body - Machine Body Frame	Metal steel welded
3. Main Body - Drive	Gearbox transmission
3. Main Body - Dimension (L*W*H)	5500 x 800 x 1200 mm (customize)
3. Main Body - Weight	About 4 T
4. Cutter	Automatic; Cr12MoV material, no scratches, no deformation
5. Power - Motor Power	5.5 KW
5. Power - Hydraulic System Power	5.5 KW
6. Voltage	380 V 50 Hz 3 Phase (as your requirement)
7. Control System - Electric Box	Customized (famous brand)
7. Control System - Language	English (supports multiple languages)
7. Control System - PLC	Automatic production of the whole machine; can set batch, length, quantity, etc.
8. Forming Speed	70 m/min (customized); speed adjustable according to customer's request

Key Components

3 Tons Manual Decoiler

• Used to support the steel coil and uncoil it in a turntable way
• Loading capacity 3 T; uncoiling width 300 mm; inner diameter 450 - 550 mm

Feeding Device

• Protects coil material; with handwheels for easy adjustment
• New design with an automatic oiling device that puts oil on the coil surface to protect materials

Roll Forming Section

• Roller fixer: guide column; frame: middle plate welded, memorial arch frame type, thickness 20 mm
• Drive mode: gear; rollers GCr12MoV; shafts 45# steel with tempering, diameter 80 mm
• 14 rollers; main power 4.5 KW

Cutting System

• Blades GCr12MoV quenched; power supply hydraulic power
• Pillar style frame with rack & pinion system; non-contact photoelectric stroke switch
• Contains one set of cutting tools, one hydraulic tank and one cutter machine; different sizes by adjusting the feeding width

Control System

• PLC, transducer and touch panel from Delta (Taiwan) for high speed with stability, precision and lifetime; other electric elements are Delta
• Equipped with movable switch, air break, radiator, transformer and electric leakage protector for operation convenience and safety

Automatic Oil Filler

• Automatic lubrication for the cutter
• Reduces machine maintenance time and cost

High Speed Convey Table

When the main forming machine completes the cutting process, the product slows down on the conveying platform and completes the first step of arrangement, before being sent to the packaging machine for nylon strap packaging.

Packing Machine

Nylon strap packaging machine that finishes packing the finished omega channel production.

Automatic Stacker

The palletizing machine performs overall arrangement and stacking, saving manpower, achieving efficient stacking with higher safety standards.

Hydraulic Station Thermometer

The temperature of the hydraulic station can be measured in real time, more convenient and faster.

Applications

The omega furring channel produced by this machine is widely used in drywall and suspended ceiling systems, acting as main T bars, cross T bars and furring channels in ceiling grids.

Certifications

The company holds international quality and safety certifications including CE (Machinery Directive 2006/42/EC), ISO 9001:2008 quality management system, SONCAP and UDEM attestation certificates.

Customer Photos

Company Profile

Cangzhou ZHONGTUO cold roll forming machinery is a professional manufacturer and exporter concerned with the design, development and production of cold roll forming machines and machine materials. The company cooperates with several production factories and associated enterprises. It is located in the northwest of Cangzhou, a city with a long history and known as the hometown of martial arts. All products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world, such as Asia, Africa, Europe, South America and Australia.