Omega Furring Channel Roll Forming Machine 40m/min High-Speed Omega Furring Channel Line (40 m/min)

Overview

High-speed Automatic Omega Furring Channel Roll Forming Machine with ceiling batten profile inset, servo flying shear and touchscreen console

The Zhongtuo High-Speed Automatic Omega Furring Channel Roll Forming Machine (also known as Metal Furring Hat Channel or Perfil Cielo Portante Roll Former) is an advanced light-gauge steel framing production line designed for continuous, high-volume manufacturing of drywall ceiling batten profiles, acoustic ceiling furring grids, and partition wall framing members. Operating at sustained line speeds up to 40 m/min, this fully automated machine combines continuous decoiling, progressive roll forming, integrated surface knurling/embossing, automatic oil lubrication, and continuous servo-motor flying tracking cut-off.

Constructed on a heavy-duty rigid steel bed with high-grade No.45 forged solid shafts (50 mm outer diameter) and vacuum-quenched Cr12 mould steel rollers, the line effortlessly forms 0.4–1.2 mm galvanized steel (GI) strips into rigid hat-shaped channels with crisp geometry, tight dimensional tolerances, and high compressive strength. The entire production sequence is supervised by a smart touchscreen PLC control system, enabling automatic batch counting, micro-adjustment jog feeding, and non-stop flying shearing without slowing the line.

• Continuous production speed up to 40 m/min powered by a 7.5 kW high-torque drive motor
• Non-stop servo motor driven flying cut-off with high-precision Cr12 shear dies
• Includes 1 pair of advanced knurling/embossing rollers to boost profile stiffness and screw grip
• Automated drip-oil lubrication unit protects tool steel tooling and preserves zinc coating
• Precision Cr12 quenched rollers with heavy No.45 forged solid steel shafts (50 mm diameter)
• Certified to CE, BV, STV and ISO standards; backed by a comprehensive 5-year warranty

Key Features

• High-Speed Non-Stop Flying Cut-Off. Driven by an independent high-response servo motor, the flying cut-off accelerates, matches the real-time coil line velocity, executes a precision burr-free shear, and returns to home position without interrupting forming rolling.
• In-Line Surface Knurling / Embossing. Equipped with an engineered pair of knurling rollers that impress anti-slip dot patterns onto the channel web, significantly enhancing profile rigidity and preventing drywall screws from slipping during ceiling installation.
• Automatic Drip-Oil Lubrication Unit. A dedicated automatic oiling system meters lubricant directly to critical forming zones, minimizing tool friction, extending roller lifespan, and preventing zinc spalling on color-coated or galvanized coils.
• Quenched Cr12 Tool Steel Rollers. Forming rollers are precision CNC-turned and vacuum heat-treated to HRC 58–62, delivering exceptional abrasion resistance and uniform profile consistency over millions of linear meters.
• Solid 50 mm Forged 45# Steel Shafts. Heavy quenched and ground solid shafts eliminate torsional deflection and maintain strict roll-gap accuracy during high-speed continuous runs.
• Ergonomic Touchscreen PLC Console. Industrial PLC with multi-language graphic interface allows fast entry of target lengths and batch quantities, real-time output monitoring, and wireless remote control during setup.
• Heavy Dual-Head Uncoiler Integration. Dual-spindle decoiler setup enables rapid coil loading and minimal coil changeover downtime during high-volume commercial production.

Technical Specifications

Parameter	Specification
Machine Name	Omega Furring Channel Roll Forming Machine
Profile Type	Omega / Hat Furring Channel / Perfil Cielo Portante
Raw Material	Galvanized steel strip (GI), cold-rolled steel, aluzinc
Material Thickness	0.4–1.2 mm (customizable per client drawing)
Forming Speed	Up to 40 m/min continuous rolling with flying cut
Main Motor Power	7.5 kW high-efficiency motor
Cut-Off Mechanism	Servo motor driven tracking flying shear (non-stop cutting)
Cutting Blade Material	Cr12 high-grade mould steel, quenched to HRC 58–62
Roller Material	Cr12 tool steel, precision turned and vacuum quenched
Shaft Material & Diameter	45# forged solid steel, outer diameter 50 mm
Embossing Unit	1 pair engineered pattern knurling/embossing rollers included
Lubrication Protection	Automatic drip-oil lubrication device
Control System	Touchscreen PLC console with encoder and wireless remote pendant
Voltage Supply	380 V / 50 Hz / 3 Phase (customizable to 220 V / 440 V)
Machine Weight	6,000 kg
Package Dimensions (L×W×H)	6,500 × 1,200 × 1,300 mm
Warranty	More Than 5 Years with Lifetime Technical Support
Certification	CE, BV, STV, ISO9001

Machine Structure

The automated line starts at the dual-head uncoiler, enabling rapid strip changeover. Galvanized steel coil enters a precision entry leveler and passes through the embossing station, where patterned rollers imprint stiffening indentations across the strip. The stock then advances through progressive Cr12 roller stations mounted on rigid cast-iron bearing stands. Oil applicators maintain clean roller contact throughout the forming sequence before the finished hat section reaches the servo-tracked flying cut-off and discharges onto the automated receiving table.

Servo motor driven flying cut-off station with contour shear die, discharge roller table, and automatic oiling lubrication unit

Heavy-duty yellow dual-head decoiler feeding galvanized coil into the high-speed roll forming line

Close-up of sequentially numbered Cr12 tool steel forming stations with in-line pattern embossing rollers and side calibration stands

Complete workshop view showing the full forming line with tilted run-out receiving tables collecting finished galvanized channels

Profile Specifications & Applications

Omega furring channels (hat-shaped ceiling battens) serve as vital structural support members in commercial and residential interior construction:

• Suspended Drywall Ceilings. Fastened to carrying channels or concrete soffits to provide a level framing grid for gypsum plasterboard, acoustic panels, and ceiling tiles.
• Interior & Exterior Wall Furring. Furring out masonry, concrete block, or precast concrete walls for insulation batts and direct screw attachment of wallboard.
• Acoustic & Thermal Insulation Grids. Provides a recessed air gap for soundproofing mats and mineral wool insulation in commercial office towers and auditoriums.
• Metal Siding Under-Framing. Functions as horizontal and vertical sub-girts for exterior architectural siding and decorative facade panels.

Real factory-formed galvanized Omega furring channel showing precise hat-profile cross-section, bottom stiffening ribs, and lateral mounting flanges

Quality & Factory Testing

All Zhongtuo roll forming equipment is designed and tested under stringent ISO9001 and CE Machinery Directive standards. Every line undergoes a continuous 48-hour endurance test and on-gauge coil trial run before international dispatch. Standard documentation includes official machinery test reports, CE declaration of conformity, and comprehensive video outgoing-inspection records.

Customization Options

Item	Customization Scope
Profile Dimensions	Tooling customized for any local hat channel standard (e.g. 20×100, 35×70, 45×18 mm) per client engineering drawing
Embossing Pattern	Custom knurling dies (stipple dots, cross-hatch, or longitudinal reinforcing ribs)
Punching Units	Optional high-speed hydraulic or pneumatic punching stations for mounting holes or service slots
Decoiler Configuration	Manual single uncoiler, dual-head uncoiler, or 3-ton motorized hydraulic decoiler with coil car
Electrical Grid	Configurable for 220 V, 380 V, 415 V or 440 V / 50–60 Hz 3-Phase power grids

Packaging & Delivery

Item	Specification
Selling Unit	1 Set
Machine Weight	6,000 kg
Package Dimensions	6,500 × 1,200 × 1,300 mm
Container Stowage	Fits conveniently within 1 × 20GP or shares a 40GP container with auxiliary equipment
Protective Treatment	Machined surfaces coated with rust-inhibiting oil, sealed with waterproof multi-layer stretch wrap
Lead Time	45 calendar days for 1 set; 60 calendar days for 2 sets

FAQ

What are the main performance benefits of a servo flying cut-off system?

Unlike stop-and-cut mechanisms that force the forming line to halt and restart for every cut, the servo flying shear tracks line velocity continuously. This eliminates mechanical shock, protects motor drives, ensures ±1.0 mm length precision, and maximizes production speeds up to 40 m/min.

Why is surface knurling/embossing important for furring channels?

The knurled texture significantly improves structural bending strength while maintaining light gauge thickness. More importantly, it creates a tactile surface that prevents drywall screws from skating or deflecting during fast ceiling board installation.

How does the automatic oiling device protect the machine?

The metered drip lubrication system applies a thin oil film between the forming strip and roller surfaces, reducing thermal buildup, eliminating zinc flaking, and extending the operational lifespan of the Cr12 tooling.

Can the machine produce different ceiling batten profile dimensions?

Each roller set is tailored to an exact profile geometry for maximum dimensional repeatability. For plants requiring multiple profile sizes, interchangeable cassette forming blocks or modular spacer adjustment systems can be designed upon request.

What coil thickness and material grades are compatible?

The machine accommodates 0.4 mm to 1.2 mm thickness in commercial galvanized steel (GI), aluzinc, and cold-rolled steel coils with yield strengths up to 550 MPa.

What warranty and commissioning assistance are provided?

The line includes an industry-leading warranty of more than 5 years backed by lifelong technical support. Full test certificates, video inspection reports, operational manuals, and optional on-site engineer commissioning are provided with every line.