Non-Composite Floor Deck Roll Forming Machine for Permanent Form Deck Production High Percision

Non-Composite Floor Deck Roll Forming Machine：Permanent Form Deck Production Line

Description:A non-composite floor deck roll forming machine​ is a specialized cold roll forming line designed to produce non-composite steel floor deck panels, also called form deck​ or permanent formwork deck. Unlike composite metal deck, non-composite deck does not rely on mechanical embossments to bond with concrete. Its main job is to support wet concrete during curing and provide a stable working platform for steel structure floors.

This machine is built for steel service centers, metal deck manufacturers, and construction-material exporters who need high repeatability, heavy-gauge capability, and customizable deck profiles​ for global building projects.

 

What Is a Non-Composite Floor Deck?

Non-composite floor deck is a profiled steel sheet with trapezoidal or corrugated ribs. It is used as:

Permanent formwork for concrete slabs

 

Temporary walking platform during construction

 

Roof deck or mezzanine deck in non-composite applications

 

Industrial flooring base where the concrete slab carries service loads

 

Because it does not require composite interaction with concrete, the profile is usually simpler, easier to form, and more cost-effective for standard span conditions.

Machine Overview

Our non-composite floor deck roll forming machine​ converts galvanized or cold-rolled steel coil into uniform ribbed deck panels through automatic decoiling, guiding, leveling, roll forming, optional punching, cut-to-length, and stacking.

It is engineered for thick material, deep ribs, and continuous production, with PLC control and heavy-duty frame stability.

 

Typical Production Flow

Hydraulic/unpowered decoiler

 

Entry guide and pinch feed

 

Leveling unit

 

Main roll forming stations

 

Optional hydraulic punching

 

Hydraulic cut-to-length

Output table or auto stacker

 

Key Specifications

Specifications are customizable by profile drawing and local standard.

Raw material:​ GI, GL, PPGI, cold-rolled steel, high-strength steel

Material thickness:​ 0.7–1.5 mm standard; 1.5–2.0 mm optional

Coil width:​ 1000–1250 mm depending on profile

Effective width:​ 600–1000 mm common; customized

Rib depth:​ 25–75 mm by profile

Forming speed:​ 8–20 m/min; high-speed line optional

Roller material:​ 45# steel or GCr15, hardened, chrome-plated

Shaft diameter:​ 90–120 mm

Main frame:​ heavy H-beam welded, stress-relieved

Cutting:​ hydraulic shear, Cr12MoV blade

Control:​ PLC + touch screen, English interface

Voltage:​ 380V/415V/440V, 3-phase, customized

Cutting tolerance:​ ±1–2 mm

Main Advantages

Stable Heavy-Gauge Forming

Extra-thick frame and precision rollers reduce vibration, springback, and rib deformation in thick galvanized deck steel.

Accurate Profile Geometry

Consistent rib height, pitch, and coverage width improve panel overlap and on-site fixing speed.

Low Labor Cost

PLC set length, quantity, and speed; one or two operators monitor the line.

Custom Profile Support

We build rollers from your non-composite deck drawing: rib depth, pitch, embossing, edge detail, and marking.

Export-Ready Configuration

CE/ISO options, English manuals, spare parts kit, remote commissioning, and container-load packaging.

 

Applications of Finished Non-Composite Deck

Commercial buildings and office floors

 

Industrial plants and warehouses

 

Logistics parks and mezzanine floors

 

Steel-frame residential and apartment projects

 

Roof deck and permanent shuttering systems

 

Infrastructure: stations, exhibition halls, plant floors

 

Non-composite deck is especially useful where the concrete slab is designed to carry final loads and the steel sheet is mainly required as stay-in-place formwork.

 

Profile Customization

We can produce:

Open/trapezoidal non-composite form deck

 

Narrow-rib or wide-rib deck

 

Shallow 25–38 mm deck

 

Deep 50–75 mm deck

 

Anti-slip surface embossing

 

Side lap and nesting edges

 

Client logo or mark embossing

 

Send us your profile CAD drawing, thickness range, coil width, and target effective width. We validate forming feasibility and tooling design before production.

 

Quality and Tolerance Control

Incoming coil check: grade, thickness, coating, camber

 

Roller hardness and surface check

 

Trial run with sample coil

 

Profile gauge check: depth, pitch, coverage

 

Cutting length verification

 

Runout, oil leak, and safety guard inspection

 

Why Buy From Us

Factory-direct roll forming machine manufacturer

 

Custom non-composite deck tooling

 

Stable export quality and spare parts supply

 

PLC/electrical brands configurable: Siemens, Schneider, Delta, Omron

 

Installation guidance, training, and after-sales support

 

Machines supplied to Asia, Middle East, Africa, Europe, and Americas