Light Gauge Steel Villa Frame Roll Forming Machine for Prefab Keel Production High Percision

Villa Keel Roll Forming Machine for Light Gauge Steel Prefab Villa Frame | Factory

Description:Automatic C89/C140 villa keel roll forming machine for light steel stud, track, joist and roof truss. CE option, PLC control, custom profile.

Villa Keel Roll Forming Machine – Automatic Light Gauge Steel Framing Line for Prefab Villas 

Our villa keel roll forming machine is a fully automatic cold-formed steel (CFS) production line built for prefab light steel villa manufacturers, LGS frame factories and modular housing suppliers. It converts galvanized G550 steel coil into high-precision villa load-bearing keels—wall studs, tracks, floor joists, roof trusses and corner posts—in one continuous process with servo punching, marking and cut-to-length.

Designed for light gauge steel villa framing, the machine reads CAD/CSV framing data, auto-adjusts web/flange/lip sizes, and outputs ready-to-assemble profiles at up to 1300 m/h (no punch/cut) or 600–900 m/h (with punching). It replaces manual cutting, reduces steel waste below 2%, and lets a 2-person workshop produce 2–3 tons of villa framing per 8-hour shift.

Key Advantages for Villa Frame Producers 

One machine, full villa skeleton​ – switch between C89, C140, U41 track, roof truss and custom LGS profiles via IPC/PLC recipe, no mechanical changeover for common sizes.

 

Drawing-driven automation​ – import Vertex/FRAMECAD/CSV cut lists; the system auto-generates punch holes, service openings, web swages and part labels, cutting drafting time by ~70%.

 

G550 precision forming​ – GCr15 quenched rollers (HRC58–62) hold ±0.5 mm punch/cut tolerance and ±0.75 mm forming tolerance, so on-site assembly needs no rework.

 

Export-ready configuration​ – 380V/415V/440V 50–60 Hz 3-phase, fumigation-free wooden case, English manual, PLC + servo drive, optional CE marking and overseas engineer installation.

 

Low running cost​ – frequency servo main motor (5.5–7.5 kW typical), hydraulic punch station, auto stacker; spare parts kit and lifetime technical support included.

 

Technical Specifications (C89 Villa Keel Model) 

Item	Parameter
Applicable profile	C89 (89×38×9 mm), C140, U track, custom LGS
Material	Galvanized G550 / Q235, 0.6–1.2 mm (up to 2.5 mm on heavy model)
Coil width	≤174 mm (C89) / ≤300 mm (C140)
Uncoiler capacity	3-ton hydraulic decoiler
Forming stations	7–14 stations
Main motor	5.5 kW servo / 7.5 kW (model dependent)
Forming speed	1300 m/h (no punch), 600–900 m/h (with punch+cut)
Punch/cut tolerance	±0.5 mm
Control system	IPC computer + PLC, auto length & hole positioning
Cut-off	Hydraulic track-following shear, Cr12MoV blade
Voltage	380V/415V/440V 50–60Hz 3-phase (custom)
Machine size	2850×820×1480 mm (C89 bench type) / 4000×800×1100 mm (C140)
HS code	84552290

Custom roller sets, double-profile quick-change stands, ink-jet labeling and Spanish/Arabic/Russian UI are available on request.

Where This Villa Keel Machine Is Used 

Light steel luxury villa and two-story residential framing

 

Prefab holiday homes, resort bungalows, rural self-build houses

 

Modular office pods, school dormitories, clinic units

 

Seismic/wind-resistant housing projects in Asia, Africa, Middle East, Latin America

 

LGS frame sub-suppliers feeding local villa contractors

 

For a C89+C140 dual-line layout or a container-loaded turnkey package, send your profile drawing and daily tonnage target—we return a line configuration and FOB price within 24 hours.

Why Buy From a Direct Machine Factory

We are a Hebei-based roll forming machine manufacturer since 2006, exporting C89/C140 LGS lines, purlin machines and deck floor lines to 30+ countries. Every villa keel roll former is assembled, run-tested with steel, and inspected before container loading. Spare rollers, blades and encoder parts are stocked for repeat orders.

FAQ 

Q: Can one machine make both C89 studs and U tracks?​

A: Yes. With PLC recipes and shared roller shaft, the same line switches between C89, C140 and U41 track by changing side rollers or using quick-change cassettes.

Q: What file format does the control system accept?​

A: CSV cut lists and DXF/XML from FRAMECAD, Vertex BD or EasySteel. We pre-load a sample villa project before shipment.

Q: How long to install abroad?​

A: Bench-type C89 ships in 1×20GP. Foundation fixing + wiring takes 1–2 days; our engineer can do remote Zoom commissioning or on-site service (cost quoted separately).

Q: Minimum order and lead time?​

A: MOQ 1 set. Standard C89 line 25–35 working days; customized C140 or dual-profile 40–50 days.

Q: Do you supply steel coil too?​

A: We do not sell coil, but we recommend local G550 0.75–1.0 mm AZ150 suppliers in your market to match villa load specs.