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High Speed Omega Profile Purlin Roll Forming Machine for Steel Production
Today, with the rapid popularization of prefabricated buildings and light steel keel systems, Omega profiles serve as the core skeleton of ceiling and partition systems. Their production efficiency and dimensional accuracy directly determine the market responsiveness and product quality of building material manufacturers. High Speed Omega Profile Purlin Roll Forming Machine for Steel Production. The deep integration of high-speed cold bending forming and servo tracking flying shear technology has achieved true "non-stop continuous production", bringing a double leap in efficiency and quality to light steel keel manufacturing enterprises.
Core Advantages:
1. High speed non-stop production significantly increases production capacity
2. Servo drive, excellent cutting accuracy
3. High precision molding, stable quality
4. Fully automatic PLC control, easy to operate
5.Flexible adaptation, one machine with multiple functions


Application Areas:
The profiles produced by Omega keel forming machines are widely used in various building scenarios:
• Commercial building ceiling:
Light steel keel ceiling system for office buildings, shopping malls, hotels, and hospitals, combined with load-bearing keels and hanging components to form a flat gypsum board surface layer
• Residential Fine Decoration:
Ceiling Leveling, Soundproofing Cotton Laying Base, Improving Indoor Acoustic Performance and Space Quality
• Partition wall system:
as a secondary wall keel, fixed on the vertical keel, covered with gypsum board to improve the impact resistance and sound insulation performance of the wall
• Industrial buildings:
Ceiling in the office area inside the factory building, enclosure structure between equipment rooms
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3- 0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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8T
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3.Main body
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Roller station
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22rows
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Gear box transmission
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Dimension(L*W*H)
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10500*1650*1400 mm
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Weight
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15T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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55KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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0-20m/min
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The speed is adjustable
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Machine image:




Frequently Asked Questions (FAQ):
Q1: What is the difference between servo tracking flying shear and traditional hydraulic cutting?
Traditional hydraulic cutting usually requires a brief shutdown or deceleration of the production line, and then resumes operation after the cutting is completed, with limited cutting frequency. The servo tracking flying shear drives the cutting device to move synchronously with the profile through a servo motor, completing the cutting process at high speed without stopping. The cutting frequency can reach 3-5 times per second, significantly improving production efficiency.
Q2: What is the molding speed of the equipment?
The pure molding speed is usually 0-20 meters per minute, and high-performance configurations can reach up to 70 meters per minute. The actual production capacity is affected by factors such as punching quantity, punching spacing, and cutting frequency.
Q3: What is the cutting accuracy that can be achieved?
By using encoder real-time feedback and servo synchronous control, the cutting length tolerance can be controlled within ± 1mm. Combined with high-precision encoders, it can effectively avoid the accumulation of sizing errors caused by traditional speed measuring rollers slipping.
Q4: Does the device support online punching?
Support. The equipment can be equipped with a servo tracking punching system to synchronously complete the hole processing on the profile during the forming process. The punching device is driven by an independent servo motor and moves synchronously along the direction of the profile. It can complete punching without stopping and supports single hole, double hole, and multi hole linkage punching.
Contact Us:
From the ceiling system of commercial buildings to the partition skeleton of hospitals and schools, from the leveling base of finely decorated residential buildings to the enclosure structure of industrial plants, Omega profiles are serving an increasing number of construction projects worldwide with their excellent structural performance and construction convenience. A high-speed Omega keel forming machine equipped with servo tracking infinite cutting technology is the core equipment for building materials manufacturers to break through production capacity bottlenecks, improve product quality, and enhance market competitiveness. If you need equipment solutions and quotations tailored to your specific needs, please feel free to contact us at any time.

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