High-Speed Floor Decking Roll Forming Machine for Steel Production High Percision

Description:Are you struggling with low production efficiency, inconsistent deck profile accuracy, or high labor costs in your steel structure projects? Our Decking Sheet Roll Forming Machine is engineered for global construction material manufacturers who demand high-speed output, long-term durability, and precise geometric consistency.

This fully automated cold roll forming line transforms galvanized steel coils into structural floor decking sheets (open-type or closed-type) with minimal manual intervention, helping you reduce waste rate and shorten project delivery cycles.

 

Why Choose Our Decking Sheet Roll Forming Machine?

±0.5mm High Forming Precision​

Equipped with chrome-plated alloy rollers and H-beam welded frames, our machine ensures dimensional stability. The wave height, pitch, and length error are controlled within ±0.5mm, fully meeting international building code requirements.

Intelligent PLC Control System​

Integrated with Siemens/Schneider electrical components and Omron encoders, the line achieves automatic length setting, counting, and cutting. Operators only need to input parameters via the touchscreen, significantly reducing human error.

High-Speed Continuous Production​

With a standard rolling speed of 15–20 m/min (customizable up to 30 m/min), the line supports large-scale batch supply for industrial plants, commercial complexes, and bridge projects without compromising quality.

Custom Profile Compatibility​

We provide customized roller designs for various international standards such as YX75-200-600, YX51-240-720, YX76-344-688, etc. Both galvanized steel and galvalume steel (0.8–1.5mm thickness) are supported.

 

Technical Specifications (Structured Table for Google Rich Snippets)

Parameter	Specification
Material Thickness​	0.75 – 1.5 mm (Customizable)
Coil Width​	According to profile drawing (Max. 1250mm)
Rolling Speed​	15 – 20 m/min (Standard) / Up to 30 m/min
Main Motor Power​	11 kW – 22 kW (SEW/Boneng Optional)
Forming Stations​	18 – 38 stations (Depends on profile)
Shaft Diameter​	Φ70 – Φ100 mm (High-grade steel)
Cutting Type​	Hydraulic pre-cutting / Post-cutting (Cr12MoV blade)
Control System​	PLC + Touch Screen (Siemens/Schneider)
Power Supply​	380V / 50Hz / 3Phase (Customized per country)

 

Production Process Flow

To ensure stable operation, the complete line consists of the following integrated modules:

Hydraulic Decoiler (5T/10T/12T with coil car)

Entry Guide & Leveling Device​ (eliminates coil internal stress)

Main Roll Forming Mill​ (progressive cold bending)

Hydraulic Punching & Cutting Unit​ (optional punching holes)

Automatic Stacking System​ (pneumatic/automatic palletizer)

PLC Control Cabinet​ (remote diagnosis supported)

 

Application Scenarios

The produced floor decking sheets are widely used in:

Industrial Buildings: Heavy-duty factories, warehouses, logistics parks

Commercial Complexes: Shopping malls, office towers, exhibition centers

Infrastructure: Bridge decks, airport terminals, subway stations

Residential Projects: High-rise steel structure apartments

 

Frequently Asked Questions (FAQ Section for SEO & Voice Search)

Q1: Can you customize the decking sheet profile according to our local standard?​

A: Yes. We have a professional R&D team to design rollers based on your CAD drawings or samples, ensuring compliance with local construction regulations.

Q2: What is the delivery time for the machine?​

A: Standard models take 30–45 working days. Fully customized lines require 60 working days. We will provide a detailed production schedule after contract signing.

Q3: Do you provide training for our operators?​

A: Absolutely. We offer bilingual (English/Chinese) operation manuals, video tutorials, and live remote training via video call until your team is fully capable of operating the line independently.

Q4: How do you guarantee the machine won't be damaged during sea freight?​

A: The main body is wrapped in anti-rust oil and plastic film, placed in a sturdy wooden box or fixed on a flat rack container with steel wires to prevent shaking.