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High Precision Sheet Metal Leveler Metal Straightening Flattening Machine SPS-150

Shenzhen Lihao Machine Equipment Co., Ltd

High Precision Sheet Metal Leveler Metal Straightening Flattening Machine SPS-150

Name: High Precision Sheet Metal Leveler Metal Straightening Flattening Machine SPS-150
Brand: 中拓无界
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Order CodeZT80042227

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Technical Specifications

Voltage
380V (Optional)
Power(W)
7.5KW (Optional)

High precision sheet metal leveler metal straightening flattening machine

Product Description

Features:

1. It is updated product of H series straightener specially designed for punching super thin products.
2. The flattening and the straightening secondary wheels adopt imported SUJ2, milling after HRC60° heat treatment and starts production after plating the hard chrome to ensure the evenness of the chrome layers and the form tolerances of each bearing.
3. The flattening adjusting adopts the floating four-point balancing equipment, with the dial indicator which can find the leveling point rapidly.
4. Every straightening wheel of S series precision straightening machine is equipped with leveling assistant wheel to ensure that it will not be bent in the production process, thus improving the flatness quality of products.
5. The fixed type of auxiliary roller improves the rigidity of the lower wheel and prevents deformation under force.
6. The upper auxiliary roller is of floating type, to obtain different pressure according to needs, strengthen the leveling strength life of leveling wheel and improve the flatness requirement of plate surface.
7. The transmission gear is lubricated by forced cycle immersion oil, which can reduce the wear of the gear and work under high temperature for a long time.
8. The transmission mechanism adopts synchronous and independent transmission for each leveling roller, which reduces the side clearance tolerance accumulated by gear group transmission and improves the flatness requirement of plate.
9. The addition of lubrication system can prolong the life of the machine and keep the machine in stable working state for a long time.

Model	SPS-150	SPS-200	SPS-300	SPS-400
Coil width (mm)	150	200	300	400
Thickness (mm)	0.2-1.5	0.2-1.5	0.2-1.3	0.2-1.2
Speed (m/min)	16	16	16	16
Motor (HP)	1HP×4P	2HP×4P	2HP×4P	3HP×4P
Rough roller (mm)	Φ24	Φ24	Φ24	Φ24
Rough roller quantity （Pcs）	9/10 (Upper/Lower)	9/10 (Upper/Lower)	9/10 (Upper/Lower)	9/10 (Upper/Lower)
Precision Roller (mm)	Φ30	Φ30	Φ30	Φ30
Precision Quantity (Pcs)	10/11 (Upper/Lower)	10/11 (Upper/Lower)	10/11 (Upper/Lower)	10/11 (Upper/Lower)
Dimension (m)	1.1×0.8×1.4	1.1×1.3×1.4	1.1×1.4×1.4	1.1×1.5×1.4

Detailed Images

Straightener Head

1. The machine head adopts the design of parallel roller, the upper 9/ lower 10 total 19 refined roller structure.

2. Four point fine adjustment is adopted, which is more suitable for processing high-precision products. Four point independent pressure is used to adjust the pressure of feeding wheel for incoming and outgoing materials, which can effectively prevent deviation and deformation of materials.
3. The feeding roller adopts the galvanizing roller without power, and the material is formed in one, the surface is scratch-resistant.

4. It adopts cast iron handwheel, and its surface is electroplated. It is the most traditional handwheel.
5. The transmission part is protected by protective cover on both sides, equipped with window for convenient observation.

Straightener Roller

1. The straightening wheel is made of solid bearing steel, with medium frequency and thickening electroplating treatment. The surface hardness is not lower than HRC58 to ensure the durability of the material.

2. Forging round steel with GCr15, after preheating treatment (spheroidal annealing), then turning, milling, intermediate frequency treatment, rough grinding, cooling and stabilization, then fine grinding, finally electroplating. Maximized the accuracy, concentricity, finish and hardness, and extended the service life of the correction roller.

Transmission Gear

The gear processing process includes the following processes: gear grinding processing - tooth surface processing - heat treatment - tooth surface finishing. The hair cultivating parts are mainly made of forgings, which are processed by normalizing to improve the cutting processing type and easy to cut; according to the gear design drawings, roughing is performed, and then semi-finishing, car, rolling and gear shaping are performed to make the gears basically form; Heat treatment is then carried out to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.

Electric control box

1. Adopt silver alloy relay, full copper coil, flame retardant safety base, long lasting and durable.

2. Adopt safety protection regulating circuit time delay relay, silver alloy contact, various and dial, meet different time delay range.

3. The switch adopts sliding contact, has self-cleaning function, normally open and normally closed contact adopts separate bonding structure, can work with different poles, equipped with anti-rotation positioning and stop loose mounting gasket.

4. It adopts self-compound flat button button, which is light and light in strength and moderate in key range. The contact of the modular structure is made of ketone compound point, which has strong conductivity and large carrying current, and has a life span of 1 million times.

Power Section

1. Adopt model 80 worm gear vertical reducer, use the speed converter of gear, reduce the rotation number of motor (motor) to the desired rotation number, and get the mechanism with larger torque.

2. Adopt vertical motor, low vibration, low noise, fixed rotor part adopts pure copper coil, life is 10 times of ordinary coil, both ends are equipped with ball bearing, low friction, low temperature.

Dial indicator, oil pump

1. Manual oil pump is adopted, which can produce oil quickly and save labor. Imp oil seal is not easy to leak and imported spring is not easy to deform and age.

2. Steel dial, seiko dial, dustproof glass, inner set of copper, copper movement, stable structure, accurate measurement.

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High Precision Sheet Metal Leveler Metal Straightening Flattening Machine SPS-150

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