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    Color Coated Steel System > Production Equipment > Light Steel Frame Roll Forming Machine

    Fully Automatic High-Speed U-Track Roll Forming Line for Light Steel Frame Customized

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    Order CodeZT123346714
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    • Product Details
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    • Technical Specifications

      • Type
        Channel
      • Machine Type
        U Channel / U-Track Roll Forming Machine
      • Formed Material
        PPGI, GI, AI
      • Material Thickness
        0.35–0.60 mm
      • Decoiler
        Hydraulic Automatic Decoiler; Manual Decoiler Optional
      • Roller Shaft
        50 mm Solid Shaft
      • Roller Material
        45# Steel, Hard Chrome Plated Surface
      • Machine Frame
        Welded Steel

      Fully Automatic U Channel Roll Forming Machine

      Continuous production solution for U-shaped steel channels used in drywall, partition walls, ceilings and light steel framing systems.

      U Channel Roll Forming Machine Overview

      The U Channel Roll Forming Machine, also known as a U Track Roll Forming Machine, is designed for the continuous production of U-shaped steel channels through precision cold roll forming. The machine processes galvanized steel, pre-painted galvanized steel or aluminum strips and forms them into accurate U-track profiles.

      The fully automatic production line integrates material feeding, roll forming, punching, cutting and automatic production control. According to the supplied production-line configuration, the system can also be equipped with servo tracking cutting, automatic stacking and automatic strapping, reducing manual handling and improving production efficiency.

      U-track dimensions can be customized according to customer drawings, regional standards and project requirements. The PLC control system allows operators to preset production parameters, batch quantities and product lengths for flexible manufacturing.

      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (11)

      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (7)

      Key Features

      01. High-Speed Production

      Forming speed can be configured according to profile design, material thickness and production requirements. The supplied configuration supports speeds up to 40–100 m/min depending on the machine design.

      02. Fully Automatic Operation

      Automated production control minimizes manual operation and supports continuous manufacturing for large-volume U-track production.

      03. Servo Tracking Cutting

      Servo tracking cutting technology helps maintain accurate cutting during continuous production and improves finished-product consistency.

      04. Automatic Stacking & Strapping

      Optional automatic stacking and strapping systems reduce manual material handling and help streamline the production workflow.

      05. Flexible Size Adjustment

      U-track sizes can be customized according to customer drawings. PLC-based parameter adjustment allows flexible production of different specifications.

      06. PLC Intelligent Control

      The PLC control system manages production parameters, length, quantity and batch production, improving operating efficiency and production flexibility.

      Applications

      U-channel and U-track profiles are widely used as structural and supporting components in light steel framing and interior building systems.

      • Drywall Partition Wall Systems
      • Ceiling Decoration & Ceiling Frameworks
      • Light Steel Houses & Villas
      • Commercial Building Interior Systems
      • Industrial Building Structures
      • Wall Framing Systems
      • Construction Support Structures

      The U-shaped profile provides stable alignment and support for corresponding framing components, making it suitable for residential, commercial and industrial construction projects.

      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (2)

      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (3)

      Production Process

      Decoiling → Guiding & Feeding → Leveling → Punching → Roll Forming → Servo Tracking Cutting → Stacking → Strapping

      The complete production line is designed to connect the major processing stages into a continuous workflow. Depending on the selected configuration, punching, servo cutting, stacking and strapping can be integrated into the automated production line.

      Machine Specifications

      Machine Type U Channel / U Track Roll Forming Machine
      Formed Material PPGI, GI, Aluminum
      Material Thickness 0.35–0.60 mm
      Decoiler Hydraulic Automatic Decoiler
      Manual Decoiler Optional
      Shaft Diameter Φ50 mm Solid Shaft
      Roller Material 45# Steel, Hard Chrome Plated Surface
      Machine Frame Welded Steel Construction
      Transmission Gear Transmission
      Cutting Automatic Cutting, Cr12MoV Cutting Blade
      Main Motor Power 7.5 kW
      Hydraulic System 5.5 kW
      Forming Speed 40–100 m/min, Customized
      Voltage 380V / 50Hz / 3 Phase
      Other voltage available according to customer requirements
      Machine Dimension Approx. 7800 × 800 × 1200 mm
      Customized according to machine configuration
      Machine Weight Approx. 4.5 Tons

      PLC Control System

      The intelligent PLC control system is designed for automated U-track production. Operators can preset production parameters and switch production specifications according to the machine configuration.

      Delta PLC (2)

      Automatic Production

      Continuous production with reduced manual intervention.

      Length Setting

      Preset required product length through the control system.

      Quantity Setting

      Set production quantity and batch requirements.

      Size Customization

      Production sizes can be customized according to customer drawings.

      Machine Structure

      1. Hydraulic Automatic Decoiler
      2. Material Guiding & Feeding System
      3. Leveling / Straightening Section
      4. Punching Unit
      5. Roll Forming Stations
      6. Transmission System
      7. Servo Tracking Cutting System
      8. PLC Electrical Control Cabinet
      9. Automatic Stacking System
      10. Automatic Strapping System
      Machine Display:
      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (1)
      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (2)
      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (3)
      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (6)
      Zhongtuo Fully Automatic High-Speed U-Track Roll Forming Line (9)

      Customized U Track Production Solution

      Different construction markets may require different U-channel dimensions, hole patterns, material thicknesses and production speeds. We can configure the roll forming line according to your profile drawing, raw material specifications and production requirements.

      • Customized U-channel profile dimensions
      • Customized punching patterns
      • Customized production speed
      • Customized machine voltage
      • Customized PLC language
      • Optional automatic stacking system
      • Optional automatic strapping system
      • Production line designed according to customer drawings

      Why Choose Our U Channel Roll Forming Machine?

      ✔ High Production Efficiency
      Continuous roll forming technology is suitable for high-volume U-track production.

      ✔ Reduced Manual Handling
      Automatic cutting, stacking and strapping can be integrated into the production line.

      ✔ Flexible Production
      PLC control allows production parameters, quantities and lengths to be preset and adjusted.

      ✔ Customized Profiles
      U-track dimensions can be designed according to customer drawings and project requirements.

      ✔ Wide Application Range
      Suitable for drywall systems, ceiling frameworks, light steel houses and other construction applications.

      Frequently Asked Questions

      Q1: What materials can the machine process?

      The supplied configuration supports PPGI, GI and aluminum strips, with a reference thickness range of 0.35–0.60 mm.

      Q2: Can the U-channel size be customized?

      Yes. U-track dimensions can be customized according to customer drawings and project requirements.

      Q3: Is automatic stacking available?

      Yes. The high-speed production-line configuration can integrate automatic stacking and automatic strapping systems.

      Q4: Can the machine produce different lengths?

      Yes. The PLC control system supports presetting production length, quantity and batch parameters.

      Q5: Can the machine voltage be customized?

      Yes. The standard specification is 380V / 50Hz / 3 Phase, while other electrical configurations can be supplied according to customer requirements.

      Q6: What is the production speed?

      The supplied specification lists a forming-speed range of 40–100 m/min, with the actual speed depending on profile, material thickness, punching requirements and machine configuration.

      customization capability

      International quality certification

      zhongtuo roll forming machine manufacturer

    • 5.0
      Product quality
      5.0
      Supplier service
      5.0
      On-time shipment
      5.0
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