Fully Automatic Double Layer Roof Tile Roll Forming Machine High Percision

Double Layer Roof Tile Forming Machine：Fully Automatic High-efficiency Roll Forming Equipment

Description:The double layer roof tile forming machine is a multi-functional cold roll forming equipment independently developed for global construction material production enterprises. It innovatively integrates two sets of independent rolling forming systems on a single machine frame, realizing flexible switching and batch production of two different specifications of roof tiles and wall panels. Compared with traditional single-layer forming equipment, this machine effectively saves factory space, reduces equipment investment costs, and improves production flexibility, becoming the preferred core equipment for medium and small processing factories and large construction material manufacturers worldwide.

Adopting advanced electro-hydraulic integrated control technology and modular structural design, the equipment supports processing of various metal materials such as PPGI color steel plate, galvanized steel plate and aluminum plate. It can stably produce common building profiles including trapezoidal roof sheets, corrugated sheets and glazed antique tiles, widely applicable to industrial workshops, warehouse buildings, residential villas, parking canopies and other construction scenarios.

Core Advantages

Dual-profile Integrated Production, Cost-saving & Space-saving

The dual-layer independent rolling mill structure integrates two sets of molding molds into one main body, eliminating the need to purchase two separate single-layer production lines. It reduces customer equipment capital investment by 30%-50% and saves more than 40% of factory floor space. The fast clutch switching system realizes rapid profile replacement without complicated mold disassembly, greatly improving production conversion efficiency.

Stable Molding Quality & High Precision

Equipped with high-precision solid steel rolling shafts and customized wear-resistant bearings, the machine runs smoothly with low noise and no deviation during long-term continuous operation. The imported PLC intelligent control system realizes fixed-length automatic cutting and synchronous molding, with precise product size error controlled within ±1mm. The formed metal tile has uniform texture, smooth surface, good waterproof and wind-resistant performance, meeting international building material quality standards.

High Production Efficiency & Strong Compatibility

The equipment supports one-coil dual-purpose production, with a stable operating speed and continuous forming without pause. It can flexibly switch production of 840 glazed tiles, 900 trapezoidal tiles and other mainstream specifications to meet diversified market order demands. The whole production process from uncoiling, feeding, molding to cutting and discharging is fully automatic, effectively reducing manual operation errors and labor costs.

Durable Structure & Easy Maintenance

The main frame adopts thickened middle plate integral welding structure, with strong bearing capacity, anti-deformation and anti-rust treatment, ensuring long service life. The chain transmission system ensures stable and consistent forming operation. The modular design of key components facilitates daily inspection, disassembly and maintenance, reducing later operation and maintenance costs for customers.

Complete Technical Parameters

Item	Specification
Processing Materials	PPGI, GI, Aluminum Zinc Steel Plate, Aluminum Plate
Raw Material Input Width	1200mm (Customizable)
Effective Forming Width	1000mm / Customized
Applicable Profile Types	Trapezoidal Sheet, Corrugated Sheet, Glazed Roof Tile
Control System	PLC Full Automatic Computer Control
Transmission Mode	Chain Drive
Cutting Mode	Hydraulic Automatic Fixed-length Cutting
Running Speed	15-25m/min
Dimension Error	≤±1mm
Machine Weight	About 3.2T
Power Supply	380V 50Hz 3Phase (Customizable)

Working Process

Manual Decoiler → Material Feeding & Straightening → Double-layer Roll Forming → PLC Intelligent Length Setting → Hydraulic Automatic Cutting → Finished Product Output

The whole process realizes unmanned automatic operation, with continuous and smooth production flow, which can effectively improve finished product yield and production capacity, suitable for large-scale batch production orders.

Wide Application Scenarios

This double layer roof tile forming machine is widely used in the production of building roof and wall enclosure materials, covering industrial factory buildings, logistics warehouses, rural residential buildings, commercial villas, sunshade canopies, agricultural breeding houses and other fields. The produced trapezoidal sheets feature high structural strength and excellent waterproof performance for industrial large-span buildings, while glazed tiles have elegant appearance and strong decoration, meeting the aesthetic and functional needs of civil buildings.

Global After-sales & Service Support

We provide one-stop foreign trade service for global customers, including equipment customization, production guidance, export packaging and global after-sales support. Standard export wooden box packaging is adopted to ensure no damage during long-distance sea and air transportation. We provide detailed English operation manuals, HD operation video guides and remote technical guidance. For large order customers, we can arrange professional engineers to go overseas for on-site installation, commissioning and worker training.

All equipment enjoys a long-term warranty service, with permanent technical support and spare parts supply, effectively solving the after-sales worries of global customers. With stable product quality and reliable service, our equipment has been exported to Brazil, Chile, the United States, Southeast Asia, Africa and other regions, winning wide recognition and praise from overseas customers.

Why Choose Us

Factory direct sales, eliminating intermediate links, providing competitive ex-factory prices and reliable product quality;

Support personalized customization of equipment specifications, profile molds and voltage to adapt to different national market standards;

Strict factory testing before delivery, all equipment undergoes continuous operation debugging to ensure stable performance;

Professional foreign trade team provides 24-hour online service, quickly responding to customer consultation and order demands.