Dovetail Floor Deck Roll Forming Machine for Metal Deck Production High Percision

Dovetail Floor Deck Forming Machine：High-Precision Metal Deck Roll Former

Description:Long-tail Keywords: automatic dovetail floor deck forming machine for building construction, heavy-duty dovetail steel deck machine, custom profile floor deck roll former, low-noise floor deck forming equipment

The dovetail floor deck forming machine is a professional high-efficiency roll forming equipment specially designed for producing dovetail-shaped steel floor deck panels. As a core processing machine in the steel structure construction industry, it continuously rolls, bends, shapes, and cuts galvanized steel coils into standard dovetail floor decks. With high structural stability, precise molding size and fully automatic operation, this machine has become the preferred equipment for large-scale construction, high-rise building floor support, and steel structure engineering projects worldwide. It perfectly meets the high-standard production demands of modern construction industries for lightweight, high-strength and quick-installation floor decks.

What Is A Dovetail Floor Deck Forming Machine?

A dovetail floor deck forming machine is a customized cold roll forming system dedicated to manufacturing dovetail groove steel floor decks. Different from traditional open-type floor deck equipment, this machine adopts a unique dovetail molding design. The produced floor deck panels feature interlocking dovetail structures, which can closely fit with concrete, effectively solve the problem of relative sliding between steel plates and concrete, and greatly enhance the overall bearing capacity and seismic performance of the building floor.

The whole machine realizes automatic feeding, leveling, roll forming, correction, hydraulic cutting and finished product output. It supports one-time continuous molding without secondary processing. The finished dovetail floor deck has neat edges, uniform groove depth and stable size, which can fully comply with international construction steel structure standards. It is widely applicable to high-rise residential buildings, commercial plazas, industrial workshops, parking garages and other construction scenarios.

Core Advantages of Dovetail Floor Deck Forming Machine

Compared with ordinary floor deck forming machines on the market, our dovetail floor deck roll former has obvious competitive advantages in structural design, production performance, operation cost and finished product quality, helping overseas customers reduce production costs and improve product competitiveness.

Unique Dovetail Molding Structure, Higher Building Safety

The core feature of the equipment is the dovetail interlocking molding technology. The processed steel floor deck forms a firm occlusion structure with concrete. It can effectively resist shear force, avoid hollowing and cracking of the floor, and improve the overall rigidity and durability of the building floor. This structural advantage makes dovetail floor decks more popular in high-standard construction projects than traditional flat-bottom floor decks, and the supporting forming machine has higher project matching value.

High-Precision Molding, Stable Finished Product Size

The machine adopts high-precision alloy steel forming rollers and imported bearing transmission components. After fine heat treatment, the rollers have high hardness, strong wear resistance and long service life. The whole production process is controlled by PLC full-automatic system, with precise feeding and fixed-length cutting. The molding error of finished floor deck panels is controlled within ±0.5mm, which ensures uniform product specifications and completely meets the strict size requirements of international engineering projects.

Fully Automatic Operation, Save Labor Costs

This dovetail floor deck forming machine is equipped with an intelligent PLC control panel, supporting one-key start and automatic cycle operation. It realizes automatic coil feeding, steel plate leveling, continuous roll forming, hydraulic fixed-length cutting and finished product discharging. A single worker can complete the whole production process, which greatly reduces manual operation errors and labor input costs. The equipment runs stably with low failure rate and can support 24-hour continuous industrial production.

Low Energy Consumption & Low Noise, Eco-Friendly Production

Optimized transmission structure and hydraulic system greatly reduce equipment operation friction and energy consumption. Compared with traditional floor deck machines, the energy consumption is reduced by about 15%-20%. At the same time, the whole machine is equipped with noise reduction components, the operation noise is lower than 75dB, which meets international environmental protection production standards. It is suitable for factory production in various regions and helps customers pass local environmental assessment inspections smoothly.

Strong Customization & Wide Application

We support personalized customization of dovetail floor deck machines according to customer needs, including adjusting floor deck width, thickness, dovetail groove spacing, molding speed and other parameters. The equipment can process galvanized steel coils, color steel coils and other raw materials with a thickness of 0.8mm-1.5mm. The produced floor decks are lightweight, high-strength, easy to transport and install, and are widely used in various steel structure construction projects in Europe, Southeast Asia, the Middle East, Africa and other overseas markets.

Complete Working Principle & Production Process

The dovetail floor deck forming machine adopts cold roll forming technology, which uses multiple groups of forming rollers to gradually bend and shape the flat steel coil into a dovetail profile. The whole process is continuous and automatic with no manual intervention. The complete production flow is as follows:

Step 1: Automatic Feeding The steel coil is placed on the hydraulic uncoiler, and the equipment automatically feeds the steel plate evenly to ensure stable feeding speed and no deviation.

Step 2: Precision Leveling The leveling device corrects the flatness of the steel plate to eliminate bending and deformation of the raw material, ensuring the flat base of the formed floor deck.

Step 3: Gradual Roll Forming Multiple groups of high-precision forming rollers squeeze and bend the steel plate step by step to form a standard dovetail groove structure, ensuring uniform molding and stable structure.

Step 4: Fixed-Length Cutting The PLC system sets the required product length. The hydraulic cutting device automatically cuts the formed profile with smooth and burr-free cuts.

Step 5: Finished Product Discharging The finished dovetail floor deck is automatically output through the discharging platform, realizing continuous cyclic production.

Main Technical Parameters

Our dovetail floor deck forming machine supports conventional and customized specifications, with stable and reliable overall performance, meeting the production needs of most overseas construction material manufacturers:

Applicable Raw Materials: Galvanized steel coil, color steel coil

Raw Material Thickness: 0.8mm - 1.5mm

Effective Width of Finished Product: Customizable (mainstream 600mm/688mm/720mm)

Forming Speed: 8 - 15m/min (adjustable)

Control System: PLC full-automatic intelligent control

Cutting Mode: Hydraulic automatic fixed-length cutting

Total Power: About 22kw - 30kw

Machine Weight: About 3.5T - 5T

Working Noise: ≤75dB

 

Application Scenarios of Dovetail Floor Deck

The dovetail floor deck produced by our forming machine has excellent structural performance and wide market applicability, covering almost all mainstream steel structure construction scenarios:

High-rise residential buildings, office buildings and commercial complexes

 

Large industrial workshops, factory buildings and logistics warehouses

 

Underground parking garages, municipal engineering buildings

 

Steel structure villas, temporary construction buildings

 

Large-span stadiums, exhibition halls and public buildings

 

The dovetail floor deck can reduce the use of concrete and steel bars, and reduce the overall project cost. It is a cost-effective building material, so the supporting forming machine has high market value and investment return.

 

Why Choose Our Dovetail Floor Deck Forming Machine?

Professional Factory Strength

We are a professional manufacturer of steel roll forming equipment with more than 20 years of production and R&D experience. We have independent production workshops, R&D teams and quality inspection systems. All machines are strictly tested before delivery to ensure stable equipment performance and qualified quality. We have passed CE, ISO and other international certifications, meeting overseas market access standards.

Customized Service & Flexible Solution

Aiming at the different engineering standards and market demands of different countries and regions, we provide one-stop customized solutions. We can adjust equipment parameters, mold specifications and production lines according to customer requirements to ensure that the equipment can produce local standard floor deck products and help customers quickly open the local market.

Perfect After-Sales Service

We provide global after-sales support, including free equipment installation guidance, operation training, long-term technical support and spare parts supply. The equipment has a 1-year warranty and lifelong maintenance services. Professional technical teams can quickly solve equipment operation problems for customers, effectively reducing customer operation risks and maintenance costs.

Cost-Effective Price

Direct factory sales eliminate intermediate links, ensuring customers get high-quality machines at competitive factory prices. While guaranteeing equipment performance and service life, we control production costs to maximize customer profit margins, making our equipment the preferred choice for overseas small and medium-sized building material investors and large engineering supporting manufacturers.

FAQ

Q1: Can the machine produce different sizes of dovetail floor decks?

Yes. We support full customization of equipment parameters. We can adjust the mold and program according to the floor deck width, thickness and groove size you need to meet diverse production requirements.

Q2: What is the delivery time of the machine?

The delivery time of standard models is 7-15 working days. For customized equipment, we will confirm the cycle according to the customization requirements and ensure timely delivery.

Q3: Is the equipment easy to operate for new workers?

The machine adopts intelligent PLC one-key operation, with simple and intuitive operation interface. We provide detailed English operation manuals and video teaching tutorials, and support online remote guidance. New workers can master the operation skills in a short time.

Q4: What after-sales support can you provide?

We provide free installation guidance, operator training, 24-hour online technical support, 1-year warranty and lifelong maintenance services, and provide cost-effective spare parts supply all year round.