Double Layer Ridge Cap Roll Forming Machine for Color Coated Steel 30m/min

Double Layer Ridge Cap Roll Forming Machine for Color Coated Steel

The Double Layer Ridge Cap Roll Forming Machine is a specialized cold bending equipment used to produce the core component of metal roof systems - double-layer ridge tiles. It uses cold bending technology to continuously process metal coils such as color coated steel into finished spine tiles with a double-layer structure, which combines functionality and decoration.

Equipment Introduction：

The core of this device is Roll Forming technology. The production process is as follows:

1.Loading and unwinding: Place metal coils such as color coated steel on the unwinding machine.

2.Guidance and Forming: The sheet metal enters the main machine and is gradually rolled and formed by multiple sets (usually 12 to 14 sets) of precision rollers. Its "double-layer" feature lies in the integration of two independent molding molds (one set on top and one set on the bottom) inside the equipment, which can produce two different specifications or styles of spine tiles on the same machine.

3.Cut to length: The formed continuous product is precisely cut to a predetermined length by a hydraulic system driven cutting tool.

4.PLC control: The entire process is automated by the PLC control system and touch screen, including length setting, counting, production speed adjustment, etc.

Application Scenarios：

The ridge tiles produced by the double-layer ridge tile forming machine are key edge finishing and waterproof components of the roof system, and are widely used:

• Industrial buildings:
  Metal roofs widely used in large-span buildings such as factories, warehouses, and large supermarkets. Its superior wind resistance, waterproofing, and durability can effectively meet the harsh environmental requirements of industrial buildings.
• Civil and commercial buildings:
  commonly found on sloping roofs of villas, residential buildings, sports halls, exhibition halls, cinemas, and other buildings. Ridge tiles not only serve as waterproofing, but their rich colors and shapes (such as glazed tile effects) also enhance the overall aesthetic of the building.
• Prefabricated and modular buildings:
  Their efficient and standardized production characteristics are very suitable for the rapid construction needs of prefabricated steel structure buildings and modular houses.
  
  

Main Features：

One machine for multiple uses, saving space and investment: this is its core advantage. One device can produce two different styles of roof tiles, greatly saving factory space and procurement costs.

1. Superior product performance:
   The double-layer structure forms an air layer between two layers of metal plates, improving the thermal insulation performance of the ridge (which can cool down about 3-5 ℃ in summer), and optimizing drainage and wind resistance.
2. Durable and sturdy, stable operation:
   The body is mostly welded with sturdy materials such as 350H steel, and the rollers and cutting tools are usually made of high-quality mold steel such as 45 # steel or Cr12, and undergo heat treatment and hard chrome plating to ensure high hardness and long service life.
3. High precision and automation:
   Under the control of PLC system, the length accuracy of the product can reach ± 2mm, and the processing accuracy is within 1.0mm. The device supports batch production, automatic counting, etc., and is easy to operate.
4. Strong material compatibility:
   can handle a variety of metal coils, such as color coated steel (PPGI), galvanized steel (GI), aluminum zinc coated steel, etc., with commonly used thicknesses ranging from 0.4mm to 0.8mm

Product Attributes:



Pattern diagram:


Machine photos:



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In summary, the Double Layer Ridge Cap Roll Forming Machine is an ideal solution to meet the efficient, aesthetically pleasing, and multifunctional requirements of modern building roof systems.

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