Automatic Box Beam Roll Forming Machine
The Automatic Box Beam Roll Forming Machine is specially designed for manufacturing steel box beams used in warehouse storage and pallet racking systems. It combines profile forming, automatic conveying and beam locking into an integrated production line.
Compared with conventional production methods that require additional handling and separate processing equipment, this integrated system helps simplify production procedures, reduce material handling and improve manufacturing efficiency.
Equipped with a PLC control system, the machine supports automatic size adjustment within the designed profile range. Operators can enter production requirements through the control interface, allowing the forming system to adjust for different beam dimensions.
The line is designed for simplified operation. Under suitable production conditions, one trained operator can monitor the integrated manufacturing process.
Key Features & Advantages
Automatic Size Adjustment
The PLC-controlled adjustment system moves the forming components along the shafts, enabling the production of different beam dimensions within the designed range.
Integrated Production
C-profile forming, conveying and box beam locking are integrated into a coordinated production process.
Automatic Conveying
The conveyor transfers the formed profiles toward the locking section, helping reduce repetitive manual material handling.
PLC Intelligent Control
Operators can set production lengths, quantities and batch requirements through the control system for organized production.
Stable Forming Structure
The reinforced machine frame and solid forming shafts are designed to support stable processing of steel profiles.
Customizable Configuration
Profile dimensions, roller arrangements, electrical components and auxiliary equipment can be configured according to project requirements.
How Does the Box Beam Production Line Work?
The production line uses a coordinated forming and locking process to manufacture completed box beams for storage racking applications.
Steel coil material is fed into the roll forming section, where successive forming rollers create the required C-shaped profiles.
After profile forming and cutting, the conveying equipment transfers the profiles to the beam locking unit. The locking system connects the corresponding profiles to create the finished box beam structure.
Completed beams are transferred to the receiving area for inspection, handling and subsequent processing or packaging.
Three Core Automation Systems
Part 1: Automatic Size Changing & PLC Control
The automatic size-changing system is one of the main features of this production line. Instead of relying entirely on manual adjustments, the machine uses a PLC-controlled mechanism to change the position of forming components along the roller shafts.
This allows manufacturers to produce different box beam sizes within the machine's specified adjustment range.
- PLC-controlled profile dimension adjustment
- Convenient production parameter settings
- Reduced manual setup operations
- Support for multiple compatible beam sizes
- Improved production flexibility
Part 2: Automatic Profile Conveying System
After the C-shaped steel profiles are formed, the automatic conveying system transfers the profiles to the next production station.
The conveyor connects the roll forming section with the locking system, supporting consistent material flow and reducing manual handling.
- Automated transfer of formed profiles
- Integrated connection between production sections
- Reduced manual movement of materials
- Smoother material handling and workflow
Part 3: Automatic Box Beam Locking System
The locking system is responsible for joining the formed profiles into a completed box beam. It uses a coordinated mechanical process to connect the profiles according to the required beam structure.
Once the locking operation is completed, the finished box beams are transferred toward the receiving section.
- Integrated profile locking operation
- Consistent beam assembly process
- Reduced separate assembly operations
- Automatic transfer toward the receiving area
Technical Specifications
The following specifications describe a reference configuration. Final technical details can be customized based on the required beam dimensions and material.
| Item | Technical Specification |
|---|---|
| Machine Name | Automatic Box Beam Roll Forming Machine |
| Application | Warehouse and pallet racking box beams |
| Raw Material | GI, Aluminum (subject to profile design) |
| Material Thickness | 2.0–3.0 mm |
| Decoiler | Automatic or manual decoiler |
| Roller Stations | 20 stations, customizable |
| Shaft Diameter | 80 mm solid shaft |
| Roller Material | Cr12MoV, subject to final confirmation |
| Machine Frame | 500 mm H-section steel |
| Transmission | Chain transmission |
| Reference Dimensions | 9500 × 1600 × 1600 mm (L × W × H) |
| Reference Weight | Approximately 6 tons |
| Cutting System | Automatic cutting |
| Cutting Blade Material | Cr12MoV |
| Main Motor | 7.5 kW |
| Hydraulic Power | 7.5 kW |
| Electrical Supply | 380 V, 50 Hz, 3-phase (customizable) |
| Control System | PLC with operator control interface |
| Control Language | English; other languages available |
| Production Settings | Length, quantity and batch settings |
| Reference Forming Speed | 15–20 m/min |
| Automatic Size Adjustment | Available within designed profile range |
| Conveying System | Automatic profile conveyor |
| Beam Locking Unit | Integrated automatic locking system |
Applications of Box Beams
Steel box beams are important horizontal structural components in industrial storage and warehouse racking systems.
In a typical pallet racking system, the beam connects to vertical uprights through specially designed connectors or end plates. Together, these components form a framework that supports stored goods and palletized loads.
Warehouse Pallet Racking
Horizontal load-supporting beams for industrial pallet storage racks.
Logistics Storage Systems
Beam components used in storage structures for logistics and distribution facilities.
Industrial Storage Equipment
Steel beam components for various compatible warehouse storage applications.
Customized Box Beam Production Solutions
Different warehouse racking systems require different box beam cross-sections, dimensions and connection designs.
Zhongtuo provides equipment customization services based on customers' beam drawings and production requirements.
- Customized box beam cross-section designs
- Profile dimensions and adjustment ranges
- Material thickness and forming requirements
- Roller station and tooling configurations
- Decoiling and material handling equipment
- PLC control interface and operating languages
- Power supply customization
- Production line layout and receiving equipment
Why Choose Zhongtuo Roll Forming Machinery?
Zhongtuo specializes in the development and manufacturing of customized metal roll forming equipment for construction, steel profiles and industrial applications.
We work with customers to develop practical roll forming solutions based on their product drawings, manufacturing requirements and production goals.
- Experience in customized roll forming equipment manufacturing
- OEM and ODM equipment solutions
- Engineering support for profile design and equipment configuration
- Integrated forming and auxiliary equipment solutions
- Equipment testing and technical guidance
- After-sales service and installation support
Frequently Asked Questions
Q1. Can one machine produce different box beam sizes?
Yes. The automatic size adjustment mechanism supports different compatible profile dimensions within the designed adjustment range. The exact range depends on the selected machine configuration.
Q2. Is the beam locking process automatic?
Yes. The integrated production line includes an automatic box beam locking section designed to join the formed profiles.
Q3. How many operators are required?
The line is designed for simplified operation. One trained operator may be able to monitor normal production under suitable conditions. Additional personnel may be required for coil loading, inspection, maintenance and packaging.
Q4. Can the production line be customized?
Yes. Machine configurations can be developed according to profile drawings, material specifications and production requirements.
Q5. What information is needed for a quotation?
Please provide the box beam profile drawing, beam dimensions, material type, thickness, required lengths and expected production capacity. Our team will evaluate the project and recommend a suitable equipment configuration.
