Automatic Light Steel Framing Roll Former for Furring Channel Production 0-20m/min

Automatic Light Steel Framing Roll Former for Furring Channel Production

The Automatic Light Steel Framing Roll Former for Furring Channel Production is a fully automatic cold bending production line that integrates unwinding, forming, punching, cutting, and feeding. This equipment uses galvanized steel coils (GI/PPGI) as raw materials, and gradually cold bends flat steel strips into Omega section shapes through multiple precision rollers. The finished product has the characteristics of smoothness, no burrs, precise size, and reliable strength, fully meeting the requirements of ceiling keel for bearing capacity and installation accuracy.

Core advantages of equipment:

1.High speed continuous production.
The equipment adopts a hydraulic non-stop cutting system, which synchronizes molding and cutting, avoiding the traditional production method of waiting for downtime and significantly improving production capacity. Combined with a 3-meter automatic material receiving platform or automatic stacking system, the entire process from steel coils to finished products can be automated.

2.Stable molding accuracy.
Each forming roller undergoes precision machining and heat treatment to ensure the geometric accuracy and consistency of the Omega section. The main frame adopts welded steel structure, combined with large-diameter bearings and gear transmission system, which can maintain stable forming quality even under high-speed operation, and the finished product surface is smooth and scratch free.

3.Intelligent and easy to operate.
The PLC control system is equipped with a touch screen human-machine interface, allowing operators to easily set parameters such as production length and batch quantity. The system displays real-time operating status and fault diagnosis information, reducing reliance on skilled operators.

4.Customization is flexible.
The equipment can be customized according to the cross-sectional drawings provided by customers, supporting the production of different specifications of Omega profiles and cap profiles. For customers who need to produce both C-type keel and Omega keel simultaneously, a dual unit configuration can also be chosen, where the two production lines share the base and control system, saving space and investment costs.

Why choose Omega keel equipment?

The Omega ceiling keel has excellent load-bearing capacity and installation convenience due to its unique hat shaped cross-sectional design. It serves as the skeleton of the ceiling system, supporting the ceiling panels and installed on the main keel, forming a stable ceiling structure through bolted connections. With the continuous improvement of quality requirements for ceiling systems in commercial offices, hospitals, retail spaces, and other places, building material manufacturers with independent production capabilities can better control costs, delivery times, and product quality.

Automatic Light Steel Framing Roll Former for Furring Channel Production  It is precisely the key equipment that helps building material manufacturers achieve autonomous and large-scale production of Omega keel. Whether it is building a new production line or expanding production and upgrading, this equipment can meet the production needs of different scales with stable performance and flexible configuration.


Product Attributes :

Frequently Asked Questions (FAQ)：

Q1: What types of keels can this device produce?

The standard configuration can produce two types of cross-sections: Hat Profile and Omega Furring. We can also customize and produce various cross-sectional specifications such as U-shaped keels, L-shaped keels, wall corner keels, C-shaped keels, etc. according to customer needs. We can design customized rolling mill molds for customers by providing plate drawings or samples.

Q2: How to ensure the forming accuracy of the equipment?

Precision assurance comes from three aspects: the rolling mill is forged with Cr12MoV die steel, and after vacuum heat treatment and precision grinding, the hardness reaches HRC60-62, ensuring accurate forming contours; The PLC closed-loop control system, in conjunction with the encoder, provides real-time feedback on position information, achieving a punching accuracy of ± 0.2mm; the hydraulic or servo tracking shear system achieves a cutting tolerance of ± 1mm.

Q3: Does the device support online punching?

Support. The equipment can be equipped with high-speed rotary punching or hydraulic punching systems to synchronously complete the hole and slot processing on the keel during the forming process. The punching position accuracy is high, reducing secondary processing steps and improving overall production efficiency.

After-sales guarantee:

Reliable after-sales service is an important guarantee for the long-term stable operation of equipment. Standard services include: complete machine warranty, 24-hour online technical support, on-site installation, debugging, and operation training for engineers, long-term spare parts supply, and lifelong technical consultation. Choosing a supplier with a comprehensive after-sales system can minimize downtime risks and ensure production continuity.

If you need customized solutions and quotations for your specific cross-sectional specifications, please feel free to contact our technical team. We will provide optimal configuration recommendations based on your production capacity requirements and material parameters.