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Automatic Furling Channel Roll Forming Machine for Ceiling 5.5kw

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Automatic Furling Channel Roll Forming Machine for Ceiling 5.5kw

Name: Automatic Furling Channel Roll Forming Machine for Ceiling 5.5kw
Brand: 中拓无界
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Order CodeZT119275212

Modelpurlin

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Furling Channel rolling machine:

5.5kw

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Technical Specifications

Model
purlin
Product Name
Automatic Furling Channel Roll Forming Machine for Ceiling
Voltage
380 V, 440 V, 220 V
Warranty
2 Years
Decoiler
3 Ton Hydraulic decoiler
Control System
PLC+Touch Screen
Certification
ISO CE

Automatic Furling Channel Roll Forming Machine for Ceiling

Automatic Furring Channel Roll Forming Machine for Ceiling

The Furring Purlin Roll Forming Machine is a heavy-duty automated production line engineered for continuous cold-roll forming of furring channels, hat channels, and structural purlins. It converts flat steel coils into precisely shaped profiles used in ceiling systems, wall framing, roof structures, and interior partitions. With an intelligent PLC control system, operators can set dimensions, cutting lengths, and quantities digitally — eliminating manual errors and reducing labor costs.

Key Features

Feature	Detail
Precision Roll Forming	Size tolerance ±0.5 mm, high-accuracy tooling, consistent profile geometry
High Production Speed	20 – 40 m/min continuous output, saves time and increases daily volume
Durable & Reliable	Premium-grade components, extended service life in demanding environments
PLC Control System	Touch-screen HMI, auto length & quantity setting, real-time diagnostics
Customizable Profiles	Various sizes and thicknesses available per project requirement
Wide Material Support	Galvanized Steel (GI), Pre-Painted Galvanized Iron (PPGI), Galvalume (GL)

Technical Specifications

Parameter	Standard Value	Notes
Profile Type	Furring Channel / Hat Channel / C-Purlin	Customizable
Material	GI, PPGI, GL	Other coated steels available
Material Thickness	0.4 – 1.2 mm	Custom range available
Production Speed	20 – 40 m/min	Varies by profile complexity
Dimensional Tolerance	±0.5 mm	High precision output
Forming Stations	12 – 20 stations	Based on profile design
Cutting Method	Hydraulic Flying Cut-off	No deformation on cut end
Control System	PLC + Touch Screen HMI	Auto length & quantity setting
Power Supply	380V / 50Hz / 3-Phase	Custom voltage available
Main Motor Power	4 – 7.5 kW	Depends on configuration
Overall Dimensions	~8,000 × 1,200 × 1,400 mm	Custom layout available

Machine Components

#	Component	Function
1	Decoiler / Uncoiler	Holds and feeds the steel coil at controlled tension
2	Feed Guide & Leveler	Straightens and aligns the strip before forming
3	Pre-punch Unit	Punches mounting holes or slots into the strip
4	Roll Forming Unit	Multiple stations with hardened rollers that progressively shape the strip
5	Drive System	Gear/chain transmission delivering power to all forming rollers
6	Hydraulic Cutting Unit	Flying cut-off die cuts profiles to programmed length without stopping
7	PLC Control Cabinet	Touch-screen HMI for setting length, quantity, speed and monitoring status
8	Output / Run-out Table	Receives and supports finished profiles for stacking
9	Hydraulic Power Station	Provides hydraulic pressure for the cutting unit and actuators

Step-by-Step Operation Guide

Coil Loading: Mount the steel coil onto the decoiler spindle. Adjust width and tension to match the strip specification.
Threading the Strip: Feed the leading edge through the feed guide and leveler to flatten any waviness before forming.
Pre-punch (if required): The PLC-controlled punch unit automatically creates mounting holes or slots at programmed intervals.
Roll Forming: The strip passes through 12–20 roller stations, each bending the material by a calculated incremental angle until the final profile is achieved at ±0.5 mm tolerance.
PLC Parameter Setting: Input the required cutting length, quantity, and speed on the touch-screen HMI. The PLC auto-controls encoder pulses for accurate cut-to-length — no manual measurement needed.
Hydraulic Flying Cut-off: The hydraulic die moves with the strip at the same speed and performs a clean, burr-free cut. The machine never stops during cutting.
Product Collection: Finished profiles slide onto the run-out table for stacking, bundling, and quality inspection.
Routine Maintenance: Periodically verify profile dimensions, lubricate drive chains, and check hydraulic fluid levels.

Wide Applications

Application	Description
Ceiling System	Suspended ceiling frameworks in offices, malls, hospitals and residential buildings
Wall Framing	Light-gauge steel stud and track systems for non-load-bearing partition walls
Roof System	Secondary structural purlins supporting roofing sheets on industrial buildings and warehouses
Interior Partition	Drywall partition systems in commercial fit-outs, hotels and healthcare facilities
Industrial Sheds	Roof and wall cladding support for manufacturing plants and logistics centers
Prefab Housing	Cold-formed steel framing for prefabricated and modular building systems

Compatible Materials

Material	Abbreviation	Thickness	Common Use
Galvanized Steel	GI	0.4 – 1.2 mm	Standard furring channels & purlins
Pre-Painted Galvanized Iron	PPGI	0.4 – 1.0 mm	Color-coated ceiling & wall sections
Galvalume Steel	GL / AZ	0.4 – 1.2 mm	High-corrosion-resistance applications
Cold Rolled Steel	CRS	0.5 – 1.5 mm	Interior framing (painted after forming)
Hot Dip Zinc Coated	HDG	0.6 – 1.2 mm	Heavy structural purlins

Frequently Asked Questions

Q: What profiles can this machine produce?
Furring channels, hat channels, C-purlins, and Z-purlins. Custom profiles available with bespoke tooling.

Q: What voltage options are available?
Standard is 380V / 50Hz / 3-Phase. Custom voltage (220V, 415V, 440V, 460V, 480V) and 60Hz available.

Q: How long does installation take?
Typically 3–7 days. On-site installation supervision and operator training are included.

Q: What is the warranty period?
12 months standard warranty covering manufacturing defects. Spare parts shipped globally within 3–7 business days.

Q: Can it run different profile sizes without a full tooling change?
Yes, for profiles within the same family. Adjustable-width machines and quick-change tooling options are available.

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