Automatic Floor Deck Roll Forming Machine for Steel Deck Production 0-20m/min

Floor Deck Roll Forming Machine | Steel Deck Former

Description:Buy heavy-duty floor deck roll forming machine for 0.8–1.5mm GI/PPGI steel. PLC control, hydraulic cut, custom profiles. Quoted in 24h.

Floor Deck Roll Forming Machine for Steel Structure Buildings 

The floor deck roll forming machine​ is a cold roll forming production line that turns galvanized steel, PPGI, or high-strength steel coils into structural metal floor deck panels in one continuous pass. It is built for steel structure contractors, deck sheet manufacturers, and prefab building factories that need permanent formwork for concrete slabs in commercial, industrial, and high-rise projects.

Unlike a standard roofing roll former, a deck floor roll forming machine uses a heavier frame, more roller stations, and deeper profile geometry to hold rib height, embossing, and overlap edges within tight tolerances while running 0.8–1.5 mm thick sheet at 8–15 m/min.

Why Buy a Dedicated Steel Deck Roll Former 

One-pass deck sheet​ – uncoiling, leveling, roll forming, fixed-length hydraulic cutting in a single line

Composite slab ready​ – optional embossing rollers improve concrete bonding for composite floor systems

Profile flexible​ – 688, 750, 915, 1000, Losacero, B-deck, N-deck, or your DWG/DXF drawing

Heavy-gauge capable​ – standard 0.8–1.5 mm, optional up to 2.0 mm for G350–G550 steel

Export-grade control​ – Delta/Siemens PLC, encoder length control ±1–2 mm, touch screen HMI

Low operating cost​ – chain/gearbox drive, 45# chrome-plated rollers, Cr12MoV hydraulic shear

 

Standard Technical Parameters

Item	Specification
Material	GI, GL, PPGI, PPGL, high-strength steel
Thickness	0.8–1.5 mm (up to 2.0 mm optional)
Coil width	1000–1250 mm (custom)
Yield strength	235–550 MPa
Forming speed	8–15 m/min (fly cut optional)
Roller stations	22–30 stations
Roller material	45# steel, hardened, chrome plated
Shaft diameter	80–90 mm
Main motor	15–30 kW
Hydraulic power	4–7.5 kW
Cutting	Hydraulic stop-cut, Cr12MoV blade
Control	PLC + encoder, auto length
Frame	350–450 H-beam, 16–20 mm side plate
Voltage	380V/50Hz/3Ph (customized)
Line length	approx. 15–22 m

Parameters are adjustable based on deck profile, thickness, and daily output requirement.

Production Line Composition 

Hydraulic/Manual Decoiler (5T or 10T)

Entry Feeding & Guidance Unit

Precision Roll Forming Unit

Optional Online Embossing / Punching Unit

Hydraulic Fixed-Length Cutting

PLC Control Cabinet

Output Runout Table / Auto Stacker

 

Workflow: Decoiling → Leveling → Roll Forming → Cut to Length → Discharge

 

Application of Metal Floor Decking Machine 

Metal deck panels from this machine are used as permanent shuttering and tensile reinforcement in:

High-rise steel structure buildings

Industrial plants and logistics warehouses

Airport terminals, stations, stadiums

Mezzanine floors and multi-story commercial complexes

Prefabricated concrete composite slab systems

 

Customization Options 

We do not only sell a standard deck former. Send your profile drawing and we engineer the line around it:

Custom rib height, cover width, overlap edge

Embossing pattern for composite deck

Online hole punching for pipe/sprinkler layout

Siemens/Delta/Mitsubishi PLC option

Local voltage, language HMI, CE/ISO/SGS docs

Auto stacking and conveyor upgrade