ZhongTuo Automatic Cable Tray Roll Forming Machine with Punching and Hydraulic Cutting 0.5-2.0mm

1. Product Introduction

The Zhongtuo Cable Tray Roll Forming Machine is designed for continuous and automated production of different metal cable tray profiles.

The machine can be customized according to the customer's product drawings, material thickness, tray dimensions, punching pattern, and required production capacity.

A typical production width range covers 100–600 mm, with material thickness up to 1.5 mm, suitable for galvanized steel, cold-rolled steel, and other compatible metal sheets.

The complete line can integrate decoiling, leveling, punching, embossing, feeding, roll forming, and length cutting. With PLC control, different sections work together to provide stable, efficient, and continuous production.

2. Key Advantages

1. Flexible Production for Multiple Sizes

The typical cable tray production width ranges from 100 to 600 mm.

The forming structure and adjustment system can be customized according to the required tray sizes, making the machine suitable for different cable tray and tray cover specifications.

2. Reinforced Machine Structure

The main forming machine adopts a heavy-duty reinforced frame with multiple forming stations.

Precision-machined rollers work together with solid shafts to gradually form the metal sheet into the required profile.

This structure helps improve operating stability and maintain consistent product dimensions during continuous production.

3. Convenient Size Adjustment

Adjustable guides and handwheel width adjustment systems can be configured according to the required production range.

This makes it easier to change between different tray specifications and helps reduce setup time for multi-size orders.

4. PLC Automatic Control

The complete line adopts a PLC automatic control system.

Operators can set production length, quantity, and related operating parameters through the control system.

Feeding, leveling, punching, roll forming, and cutting can operate in coordination, reducing manual operation and improving production efficiency.

5. Flexible Punching Solutions

Different punching systems can be configured according to the customer's cable tray drawings.

Available processing options can include:

• Mounting holes
• Connecting holes
• Round holes
• Oblong slots
• Customized hole patterns
• Embossing and functional structures

6. Customized According to Drawings

Customers can provide CAD drawings, product samples, or detailed dimensions.

The machine can be customized according to:

• Cable tray width
• Cable tray height
• Material thickness
• Number of forming stations
• Forming roller design
• Punching position
• Hole pattern
• Cutting system
• Width adjustment method
• Production speed
• PLC control system
• Electrical components
• Local voltage standard

3. Technical Parameters

Item	Specification	Item	Specification
Machine Name	Cable Tray Roll Forming Machine	Typical Production Width	100–600 mm
Material Thickness	Up to 1.5 mm	Material	Galvanized Steel / Color coated Steel
Control System	PLC Automatic Control	Punching System	Customized According to Drawings
Cutting System	Hydraulic Length Cutting / Customized	Width Adjustment	Handwheel Adjustment / Customized
Forming Stations	According to Profile Design	Voltage	Customized to Local Standard
Production Type	Continuous Automatic Production

Note: The above specifications are reference configurations. Final parameters will be confirmed according to the customer's product drawings, material properties, and production requirements.

4. Production Process

Decoiling → Leveling → Punching / Embossing → Feeding → Roll Forming → Length Cutting → Finished Product Output

Each section works in coordination through the control system, helping reduce manual operation and improve production continuity.

5. Suitable Materials

The machine can be designed for processing:

• Galvanized steel
• Cold-rolled steel
• Other metal sheets suitable for cold roll forming

Material thickness and mechanical properties may affect the final machine configuration, so the final production solution should be confirmed according to the actual raw material.

6. Applications

The production line can be used to manufacture:

• Cable trays
• Cable tray covers
• Metal trunking
• Industrial cable support systems
• Electrical installation trays
• Factory cable management systems
• Commercial building cable support systems

It is suitable for construction projects, electrical engineering, industrial plants, data centers, commercial buildings, and other cable management applications.

7. Customization Service

Cable tray dimensions, material thicknesses, punching patterns, and production requirements vary between different markets and projects.

Zhongtuo can customize the machine according to the customer's product drawings, samples, and actual production requirements, including:

• Product width and height
• Material type and thickness
• Number of forming stations
• Forming roller design
• Punching size, position, and hole pattern
• Width adjustment system
• Cutting system
• Production speed
• PLC control system
• Electrical component configuration
• Voltage and frequency
• Automatic feeding and auxiliary systems

Based on the actual product design and production requirements, the Zhongtuo technical team can configure the forming, punching, cutting, and control systems to provide a production solution suitable for the customer's manufacturing needs.

8. After-Sales Service

Before shipment, the machine can be commissioned and tested according to the customer's product requirements.

Our service can include:

• Machine commissioning before shipment
• Trial production
• Operator training
• Installation guidance
• Technical documentation
• PLC and remote technical support
• Spare parts supply
• Troubleshooting assistance
• On-site installation and commissioning support according to project requirements

If customers encounter operating or adjustment problems, our technical team can provide support through video, photos, and remote communication to improve troubleshooting efficiency.

9. Frequently Asked Questions

Q1: Can one machine produce different cable tray sizes?

Yes. The machine can be designed with an adjustable structure according to the required production range. The final size range should be confirmed based on your drawings.

Q2: What material thickness can the machine process?

For this type of machine, a common material thickness is up to 1.5 mm. The final range depends on the material strength and profile design.

Q3: Can the machine punch holes automatically?

Yes. An automatic punching system can be integrated according to your product drawings and required hole patterns.

Q4: Can you customize the machine according to our drawings?

Yes. The forming rollers, punching system, cutting structure, and complete machine configuration can be designed according to CAD drawings or product samples.

Q5: Can the voltage be customized?

Yes. The electrical system can be configured according to the voltage and frequency standard of your country or region.

Q6: Will the machine be tested before shipment?

Yes. The machine will be assembled and commissioned before shipment. Trial production can also be carried out when suitable raw material is available.

Q7: Do you provide installation and training?

Yes. We provide operating guidance, remote technical support, and installation or commissioning services according to project requirements.