Thick-line full package
Thick-line full package
~4 mm; width notes ~1250 (also 4×1500 — contract); rolls ~Ø500×1650, 9Cr2Mo; ~0–6 m/min; emboss ~22 kW; entry/exit levelers ~7.5 kW each; shear hyd ~5.5 kW
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Process Library · Specialty Section Forming
Metal Embossing Line
Emboss is a matched roll pair. Thick-line about 22 kW, thin 1220×1.5 about 7.5 kW, CZ1600 about 11 kW. Pattern comes from the customer board. Barrel Ø500×6 m stays on the barrel page.
What this process looks like
The process is mesh in a male/female pair. Pattern comes from the customer board. Decoiler, levelers, shear or recoiler are package items — present on some proposals, absent on a head-only quote.
1220 × 1.5 thin
1220 × 1.5 thin
Max ~1.5 mm × 1220 mm; ~0–10 m/min; emboss ~7.5 kW
CZ1600 thin
CZ1600 thin
~0.8–1.2 mm × ~1250; face ~1400; ~1–6 m/min; drive ~11 kW; exit leveler ~4 kW
Specifications
| Thick-line full package | ~4 mm; width notes ~1250 (also 4×1500 — contract); rolls ~Ø500×1650, 9Cr2Mo; ~0–6 m/min; emboss ~22 kW; entry/exit levelers ~7.5 kW each; shear hyd ~5.5 kW |
|---|---|
| 1220 × 1.5 thin | Max ~1.5 mm × 1220 mm; ~0–10 m/min; emboss ~7.5 kW |
| CZ1600 thin | ~0.8–1.2 mm × ~1250; face ~1400; ~1–6 m/min; drive ~11 kW; exit leveler ~4 kW |
| Pressed-ridge neighbour | 0.45 mm, 14 st Ø70, 3 kW, 0–4 m/min stop-cut — a ridge press |
Operation steps
Sign the pattern board
Sign the pattern board
Depth and pitch across the full width. Coating must survive. Speed waits.
Match thickness ticket to the motor row
Match thickness ticket to the motor row
4 mm vs 1.5 mm vs 0.8–1.2. Coil mass sizes the decoiler, not the 22 / 7.5 / 11 kW choice.
Entry level, emboss, exit level
Entry level, emboss, exit level
Head-only installs skip stations that are not on the BOM.
Barrel Ø500×6 m is another page
Barrel Ø500×6 m is another page
Companion Ø410×1600 + 13-roll leveler is a separate station on the barrel family, not this emboss head.
What's included
This line
This page: How to pick an emboss head class and run the pair against a signed board.
Standard build
Sister lines: Barrel corrugation, pressed ridge, and hydraulic decoiler each have their own quotation.
Key details
Thickness matches motor
A 22 kW clip mill is a different motor class from the 7.5 kW thin head.
Pitch and depth signed
Before any speed claim.
Coating not skinned
Across the full width, not a centre coupon.
FAQ
Can the three drive rows be averaged?
Thick-line emboss is about 22 kW. Thin 1220×1.5 is about 7.5 kW. CZ1600 is about 11 kW. Thickness ticket matches the motor row.
Is barrel corrugation the same as embossing?
Barrel uses Ø500×6 m rolls at 10–15 pcs/min. That is a different process. A companion Ø410 embosser on a barrel order is also a separate station.
How are price and lead time quoted?
Send thickness, width, pattern board and whether you need decoiler, levelers and shear. Commercial terms come back on the offer.
Related processes
Get a configured quote
Send us your profile sizes, gauge and daily output — we return a sized proposal with lead time.
Request a quote