Line
Line
Lamp cover / reflector.
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Process Library · Specialty Section Forming
Lamp Cover / Reflector Forming
Film integrity + fixture dry-fit define this line. Thin filmed stock scratches if pull-blade and stacker magnets are wrong.
What this process looks like
Film integrity + fixture dry-fit define this line. Thin filmed stock scratches if pull-blade and stacker magnets are wrong.
Material
Material
Feed 558.8 mm (22″) · filmed Al + side-filmed SS · 0.5–0.6 mm.
Former
Former
350# H welded base with braces · Ø70 tempered · 20 stands · Cr12MoV chrome · dual chain · main 7.5 kW.
Specifications
| Line | Lamp cover / reflector. |
|---|---|
| Material | Feed 558.8 mm (22″) · filmed Al + side-filmed SS · 0.5–0.6 mm. |
| Former | 350# H welded base with braces · Ø70 tempered · 20 stands · Cr12MoV chrome · dual chain · main 7.5 kW. |
| Infeed / film | 1× 3 T manual decoiler · film device · manual pull blade at infeed. |
| Cut | Hydraulic shear · motor 4 kW · air-cooled cabinet. |
| Stacker | 3.2 m · max 120 kg · 3 kW servo + K helical reducer · travel 1.3 m↑ / 1.8 m↔ · electro-permanent magnet · photo length. |
| Controls / util | Delta HMI/PLC · Omron sensors · Schneider LV · Invt servo · Harbin bearings · 240 V / 60 Hz / 3φ. |
Operation steps
3 T manual decoiler
3 T manual decoiler
One 3 T manual unit.
Film + pull blade
Film + pull blade
Film applicator and infeed pull blade before first stand.
20-stand cover former
20-stand cover former
350H braced frame · Cr12MoV chrome · dual chain at contract pace.
Hydraulic stop shear
Hydraulic stop shear
4 kW hyd cut with air-cooled cabinet.
3.2 m magnet stacker
3.2 m magnet stacker
Servo travel + electro-permanent magnet + photo length.
Boundary vs cladding / pearl
Boundary vs cladding / pearl
Buckle or pearl stills as out-of-scope.
Key details
Note 1
Sheet lists 3 T manual decoiler ×1—older pack text wrongly said three decoilers.
Note 2
3.2 m electro-permanent magnet + photo length is the priority outfeed.
FAQ
What material and thickness range does this line run?
Feed 558.8 mm (22″) · filmed Al + side-filmed SS · 0.5–0.6 mm.
How fast does the line run and how is the sheet cut to length?
Hydraulic shear · motor 4 kW · air-cooled cabinet.
What auxiliary equipment comes with the line?
3.2 m · max 120 kg · 3 kW servo + K helical reducer · travel 1.3 m↑ / 1.8 m↔ · electro-permanent magnet · photo length.
What control system does the machine use?
Delta HMI/PLC · Omron sensors · Schneider LV · Invt servo · Harbin bearings · 240 V / 60 Hz / 3φ.
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