Contract
Contract
Standard supply: line body, decoiler, hydraulic unit, control panel, outfeed table.
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Process Library · Roofing & Wall Panel
High-Speed Glazed Tile Forming
Step geometry + flower-cut ends + L/R overlap are the specification law. Film first-off at contract speed.
What this process looks like
Step geometry + flower-cut ends + L/R overlap are the specification law. Film first-off at contract speed.
SKU class
SKU class
Glazed step-tileguide-pillar host — sales label "high-speed"does not rewrite the meter/min per specification.
Speed / cut
Speed / cut
Target about8 m/min·hydraulic cut·3D flower-cut head & tail.
Specifications
| Contract | Standard supply: line body, decoiler, hydraulic unit, control panel, outfeed table. |
|---|---|
| SKU class | Glazed step-tileguide-pillar host — sales label "high-speed"does not rewrite the meter/min per specification. |
| Speed / cut | Target about8 m/min·hydraulic cut·3D flower-cut head & tail. |
| Host | Guide-pillar + internal dual chain ·16passes · shaft Ø80· rollers 45# chrome · dual servo5.5 kW × 2. |
| Hydraulics | Pump11 kWlarge-valve · accumulator · air cool · cabinet AC. |
| Controls | Delta PLC/HMI/VFD · Schneider LV ·RU / EN / ZH· total-length metering prompts · auto oil · electric infeed pull-cut. |
| Branding note | No Zhongtuo logo on machine· nameplate site www.ztrfm.ru. |
| Material | PPGI / matte ·0.4–0.6 mm· infeed1250 mm· smooth face, no waves. |
| Length / overlap | Primary0.75 m· acceptance 0.75 m · overlapleft and right. |
| Specification A | Width ~1110· pitch222· height22· step ~350. |
| Specification B | Width ~1050· pitch210· height25· step350/ step-h30. |
| Outfeed / decoiler | Manual outfeed table 6 × 1.25 m with denser rollers · manual 5 T decoiler. |
Operation steps
Decoil + electric pull-cut
Decoil + electric pull-cut
Show the infeed pull-cut and coil ID with the delivered decoiler configuration.
Hang the live 3D specification board
Hang the live 3D specification board
Two machines, two boards. Coverage, pitch, step length readable beside first-off.
Dual-servo step forming
Dual-servo step forming
Wide shot of guide-pillar / dual-chain and both servo ends. Face must stay smooth.
Hydraulic flower-cut ends
Hydraulic flower-cut ends
3D profiling cut on head and tail. Burr ≤10% of thickness; coating undamaged.
0.75 m acceptance first-off
0.75 m acceptance first-off
Gate length, pitch, diagonal, and waviness against the sheet’s tolerance block before any speed praise.
Left and right lap nest
Left and right lap nest
Assemble on a flat table—max gap ≤1.0 mm over the lap length. Both directions required.
Key details
Line speed
Publish the sheet’s 8 m/min. Borrowing 40 m/min trapezoid clips is a specification fail.
Surface protection
This order forbids Zhongtuo logos on the equipment. Film nameplate/site rules as specified—don’t paste stock branded stills.
FAQ
How fast does the line run and how is the sheet cut to length?
Target about8 m/min·hydraulic cut·3D flower-cuthead & tail.
How is the forming frame built?
Guide-pillar + internal dual chain ·16passes · shaft Ø80· rollers 45# chrome · dual servo5.5 kW × 2.
What is the power and hydraulic configuration?
Pump11 kWlarge-valve · accumulator · air cool · cabinet AC.
What control system does the machine use?
Delta PLC/HMI/VFD · Schneider LV ·RU / EN / ZH· total-length metering prompts · auto oil · electric infeed pull-cut.
What material and thickness range does this line run?
PPGI / matte ·0.4–0.6 mm· infeed1250 mm· smooth face, no waves.
What auxiliary equipment comes with the line?
Manual outfeed table 6 × 1.25 m with denser rollers · manual 5 T decoiler.
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