Material
Material
Al 1050 H24 2 mm; GI 1 mm; feed ≤1200 mm; length 6000 mm
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Process Library · Roofing & Wall Panel
Barrel Corrugation Line
Horizontal vaulted corrugation on long Ø500 rolls. Change gears swap two profiles on one host. Aluminium 2 mm and GI 1 mm are two recipes.
What this process looks like
Horizontal vaulted corrugation on long Ø500 rolls. Change gears swap two profiles on one host. Aluminium 2 mm and GI 1 mm are two recipes.
Rolls
Rolls
2 pairs (4 pcs); Ø500 mm; 45#; 6 m long
Drive / rate
Drive / rate
Gear; 22 kW ×2; 380 V / 50 Hz / 3φ; 10–15 pcs/min
Specifications
| Material | Al 1050 H24 2 mm; GI 1 mm; feed ≤1200 mm; length 6000 mm |
|---|---|
| Rolls | 2 pairs (4 pcs); Ø500 mm; 45#; 6 m long |
| Drive / rate | Gear; 22 kW ×2; 380 V / 50 Hz / 3φ; 10–15 pcs/min |
| Outfeed | Receive table rated 800 kg |
| Excluded companion | Embosser Ø410×1600 + 13-roll leveler |
| Corrugated neighbour | 18-stand corrugated/arc with hyd shear-bend: 7.5 kW, 0–20 m/min, 0.2–0.8 mm |
Operation steps
Mount and tag the live gear/mould pair
Mount and tag the live gear/mould pair
Before the first sheet. Two profiles share the host via change gears.
Board radius and pitch
Board radius and pitch
Al recipe or GI recipe — not both as one coil. Ø500 here is the barrel roll, not the Ø500×1650 thick-emboss pair.
Form on the 6 m rolls
Form on the 6 m rolls
Count pieces. Radius template vs board.
Table 800 kg
Table 800 kg
Table 800 kg — a 10 t coil belongs on a decoiler, not this receive table. MIC240 and arch-beam Ø110 are different jobs.
What's included
This line
This page: How to run the named barrel host at 10–15 pcs/min.
Standard build
Sister lines: Coil embossing, corrugated shear-bend, large-span arch beam.
Key details
pcs/min on the tag
Cadence is pieces per minute; a mill m/min figure is the wrong unit.
Note 2
Al 2 mm or GI 1 mm — Two recipes, two boards.
800 kg receive
Not a coil-car rating.
FAQ
Is 10–15 pcs/min the same as mill metres per minute?
Cadence is pieces per minute on 6 m sheets. That is not a roof-mill metres-per-minute figure.
Can aluminium 2 mm and GI 1 mm run as one coil recipe?
They are two recipes. Board radius and pitch for the alloy that is actually on the mandrel.
How are price and lead time quoted?
Send alloy, thickness, sheet length and whether you need the companion embosser. Commercial terms come back on the offer.
Related processes
Get a configured quote
Send us your profile sizes, gauge and daily output — we return a sized proposal with lead time.
Request a quote