Order spec
Order spec
Scaffold open-profile quick-change.
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Process Library · Specialty Section Forming
Scaffold Open-Profile Quick-Change Forming
Quick-change open-profile scaffold forming line: multi cassette, 5T active hyd decoiler, 4-station punch 37 kW, 25-stand gearbox 55 kW 8-15 m/min, servo track cut >=30 m/min, Siemens/Inovance, 380 V/50 Hz.
What this process looks like
Quick-change open-profile scaffold forming line: multi cassette, 5T active hyd decoiler, 4-station punch 37 kW, 25-stand gearbox 55 kW 8-15 m/min, servo track cut >=30 m/min, Siemens/Inovance, 380 V/50 Hz.
Cassette map
Cassette map
Base 0.75×348 / 25 stands (S355MC) · QC1 2×330 / 22 · QC2 2×202 / 18 · QC3 1.5×163.5 / 13 · QC4 feed 2.5×96 / 15 · QC5 3×182 / 17.
Flow
Flow
Hyd active decoiler → 4-station punch → former → servo track cut → 6 m idle outfeed.
Specifications
| Order spec | Scaffold open-profile quick-change. |
|---|---|
| Cassette map | Base 0.75×348 / 25 stands (S355MC) · QC1 2×330 / 22 · QC2 2×202 / 18 · QC3 1.5×163.5 / 13 · QC4 feed 2.5×96 / 15 · QC5 3×182 / 17. |
| Flow | Hyd active decoiler → 4-station punch → former → servo track cut → 6 m idle outfeed. |
| Infeed | 5 T hyd active decoiler · OD to 1800 · width 400 · ID 508–610 · pneumatic press arm · rotary-cylinder expand. |
| Punch | 4-station gantry hyd · motor 37 kW · servo feed 18.5 kW · mortise die frames · auto center guide · 12 die sets. |
| Former | 25 stands · gearbox U-joint · cast stands · Ø80 · Cr12MoV · main 55 kW · 8–15 m/min · quick-change table · material class 1.5–3.0 Q235B/Q355B GI/CR/ZAM. |
| Cut / util | Servo track hyd vertical cut · drag servo 7.5 kW · hyd 11 kW · ≥30 m/min · ±1 mm · length 1–12 m · Siemens PLC · Inovance HMI · Schneider · Yaskawa VFD · Omron · 380 V / 50 Hz / 3φ. |
| Later add | May-2026 add: leveler Ø85 · 5 up / 6 down · UVW trial material. |
Operation steps
Quick-change table
Quick-change table
Show cassette swap for open-profile family.
5 T active decoiler
5 T active decoiler
Pneumatic press arm + rotary expand.
4-station gantry punch
4-station gantry punch
37 kW hyd · 18.5 kW servo feed · die sets.
25-stand gearbox former
25-stand gearbox former
8–15 m/min · Ø80 · Cr12MoV.
Servo track cut
Servo track cut
≥30 m/min · ±1 mm · 1–12 m.
Walk-board boundary
Walk-board boundary
Plank/PERI stills as the walk-board page.
What's included
This line
Scaffold open-profile quick-change line with multi cassette, 4-station punch, 25-stand former, servo track cut.
Standard build
Scaffold walk-board / plank, upright rack punch and generic tube mill each have their own pages.
Key details
Note 1
One host carries base + five quick-change feed/stand recipes—show the swap.
QC4 cassette
feed thickness 2.5 mm × strip 96 mm / 15 stands (within Former material class 1.5–3.0 mm).
FAQ
How fast does the line run and how is the sheet cut to length?
Servo track hyd vertical cut · drag servo 7.5 kW · hyd 11 kW · ≥30 m/min · ±1 mm · length 1–12 m · Siemens PLC · Inovance HMI · Schneider · Yaskawa VFD · Omron · 380 V / 50 Hz / 3φ.
Related processes
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