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    Process Library · Specialty Section Forming

    Rack Brace / Diagonal Punch & Form

    Rack diagonal brace punch and form line: 1.1-1.25 mm GI, lengths 600-1700 + 40 mm special, hole ±0.5 / length ±1, no decoiler, 2+12 stands Ø50, servo track punch+cut, hyd 5.5x2 + knife cool, EN/ZH/ES, 380 V/50 Hz.

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    What this process looks like

    Rack diagonal brace punch and form line: 1.1-1.25 mm GI, lengths 600-1700 + 40 mm special, hole ±0.5 / length ±1, no decoiler, 2+12 stands Ø50, servo track punch+cut, hyd 5.5x2 + knife cool, EN/ZH/ES, 380 V/50 Hz.

    Order spec

    Order spec

    Rack diagonal brace.

    Material / length

    Material / length

    GI / plain ·1.1–1.25 mm(width 101 mm at 1.25) · length 600–1700 mm + special 40 mm.

    Tolerance / speed

    Tolerance / speed

    Hole ±0.5 mm · length ±1 mm · ≥20 m/min at ≥1 m ·60 pcs/min at 40 m/min.

    Specifications

    Order specRack diagonal brace.
    Material / lengthGI / plain ·1.1–1.25 mm(width 101 mm at 1.25) · length 600–1700 mm + special 40 mm.
    Tolerance / speedHole ±0.5 mm · length ±1 mm · ≥20 m/min at ≥1 m ·60 pcs/min at 40 m/min.
    Former2+12 stands · Ø50 solid · Cr12 · sealed Harbin bearings · cast stands + independent gearbox · 4 kW ×2 VFD soft-start · 380 V / 50 Hz / 3φ.
    Punch / cutPre-form servo tracking punch· servo tracking shear (burr/scrap/deform free) · 35 mm linear rail.
    Hydraulics5.5 kW ×2 · accumulators · knife cooling for 40 mm duty · (sheet notes 10 MPa and 18 MPa rated—flag).
    ControlsDelta VFD/HMI · Omron open-source PLC (or password+program) · Schneider LV · Omron encoder 2000P/L · remote · languages EN/ZH/ES.
    Outfeed / extrasOutfeed center height 104 cm· no decoiler · spare blades/punches/gearboxes.

    Operation steps

    No decoiler feed

    No decoiler feed

    Strip/guide infeed only—sheet excludes decoiler.

    2+12 brace former

    2+12 brace former

    Sealed bearings + independent gearbox.

    Servo track punch

    Servo track punch

    Pre-form tracking punch · hole ±0.5.

    Servo track shear

    Servo track shear

    Burr-free cut; 35 mm rail.

    40 m/min cadence

    40 m/min cadence

    60 pcs/min · larger cylinders · knife cooling.

    EN / ZH / ES

    EN / ZH / ES

    Trilingual HMI and stop-at-count fix from prior PLC issue.

    What's included

    This line

    Rack diagonal brace punch/form with servo track punch+cut, 40 mm special, EN/ZH/ES, no decoiler.

    Standard build

    P-beam laser line, upright punch-die and decoiler-led host lines each have their own pages.

    Key details

    Note 1

    Explicit sheet note—omit coil car clips.

    Note 2

    Sheet mentions 10 MPa and 18 MPa rated in different blocks—keep both as written; use the sheet values as written.

    FAQ

    What material and thickness range does this line run?
    GI / plain ·1.1–1.25 mm(width 101 mm at 1.25) · length 600–1700 mm + special 40 mm.
    How fast does the line run and how is the sheet cut to length?
    Hole ±0.5 mm · length ±1 mm · ≥20 m/min at ≥1 m ·60 pcs/min at 40 m/min.
    What is the power and hydraulic configuration?
    5.5 kW ×2 · accumulators · knife cooling for 40 mm duty · (sheet notes 10 MPa and 18 MPa rated—flag).
    What control system does the machine use?
    Delta VFD/HMI · Omron open-source PLC (or password+program) · Schneider LV · Omron encoder 2000P/L · remote · languages EN/ZH/ES.

    Related processes

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