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    Process Library · Tube & Pipe Mills

    Lockform / Snap-Lock Tube Forming

    Show the lock seam and cassette change—weld sparks belong on the ERW/laser pages.

    Lockform tubesnap lock tube millquick change tube former

    What this process looks like

    Show the lock seam and cassette change—weld sparks belong on the ERW/laser pages.

    Order spec

    Order spec

    Lockform / snap-lock tube.

    Material

    Material

    PPGI/GI · YS 280–320 · TS ≤450 · t1.2–1.4 / 1.5–1.8 mm.

    Decoiler

    Decoiler

    3 t electric · 3 kW brake · ID φ600.

    Specifications

    Order specLockform / snap-lock tube.
    MaterialPPGI/GI · YS 280–320 · TS ≤450 · t1.2–1.4 / 1.5–1.8 mm.
    Decoiler3 t electric · 3 kW brake · ID φ600.
    FormerQuick-change · 25 m/min · front shear 3 kW · main 15 kW×2 ABB · GY160 · 30 stands each · Ø58 / 40Cr · 40 mm arch · water cool 80 W.
    RollsCr12MoV 55–62 HRC · Ra/tolerance per sheet.
    CutElectric band-saw flying shear · servo ≥2 kW · saw motor ≥3 kW.
    ControlsOmron PLC/VFD/encoder · Delta HMI · EN+RU · 3 m manual runout.
    Electrics / color380 V / 50 Hz / 3φ · green arch + cream frames.

    Operation steps

    Load cassette recipe

    Load cassette recipe

    Quick-change means independent drive per profile—label which cassette is live.

    Form lock geometry

    Form lock geometry

    Film male/female lock before raising speed.

    Band-saw flying cut

    Band-saw flying cut

    Electric band-saw fly cut with servo—avoid borrowing hydraulic stop-cut stock.

    Water-cool / surface

    Water-cool / surface

    Sheet calls water cool and roller Ra/tolerance—commissioning stills beat brochure claims.

    Language / coil end prompt

    Language / coil end prompt

    EN+RU HMI with coil-end cut prompt—show the message once.

    Boundary tag

    Boundary tag

    No weld head on this page—ERW/laser keep separate clips.

    Key details

    Note 1

    No HF/laser head—mechanical lock is the order spec.

    Note 2

    Publish which cassette is live; avoid averaging two profiles into one number.

    FAQ

    What material and thickness range does this line run?
    PPGI/GI · YS 280–320 · TS ≤450 · t1.2–1.4 / 1.5–1.8 mm.
    What auxiliary equipment comes with the line?
    3 t electric · 3 kW brake · ID φ600.
    How fast does the line run and how is the sheet cut to length?
    Electric band-saw flying shear · servo ≥2 kW · saw motor ≥3 kW.
    What control system does the machine use?
    Omron PLC/VFD/encoder · Delta HMI · EN+RU · 3 m manual runout.

    Related processes

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