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    Process Library · Roofing & Wall Panel

    High-Speed Glazed Tile Forming

    Step geometry + flower-cut ends + L/R overlap are the specification law. Film first-off at contract speed.

    Glazed tile roll formingflower cut tile machinedual servo glazed tile

    What this process looks like

    Step geometry + flower-cut ends + L/R overlap are the specification law. Film first-off at contract speed.

    Contract

    Contract

    Order· glazed step-tile tasks A & B.

    SKU class

    SKU class

    Glazed step-tileguide-pillar host — sales label "high-speed"does not rewrite the meter/min per specification.

    Speed / cut

    Speed / cut

    Target about8 m/min·hydraulic cut·3D flower-cuthead & tail.

    Specifications

    ContractOrder· glazed step-tile tasks A & B.
    SKU classGlazed step-tileguide-pillar host — sales label "high-speed"does not rewrite the meter/min per specification.
    Speed / cutTarget about8 m/min·hydraulic cut·3D flower-cuthead & tail.
    HostGuide-pillar + internal dual chain ·16passes · shaft Ø80· rollers 45# chrome · dual servo5.5 kW × 2.
    HydraulicsPump11 kWlarge-valve · accumulator · air cool · cabinet AC.
    ControlsDelta PLC/HMI/VFD · Schneider LV ·RU / EN / ZH· total-length metering prompts · auto oil · electric infeed pull-cut.
    Branding noteNo Zhongtuo logo on machine· nameplate site www.ztrfm.ru.
    MaterialPPGI / matte ·0.4–0.6 mm· infeed1250 mm· smooth face, no waves.
    Length / overlapPrimary0.75 m· acceptance 0.75 m · overlapleft and right.
    Specification AWidth ~1110· pitch222· height22· step ~350.
    Specification BWidth ~1050· pitch210· height25· step350/ step-h30.
    Outfeed / decoilerManual table6 × 1.25 mdenser rollers · task: manual5 Tdecoiler (the order may list 6 T hydraulic — label shipped unit).
    Sibling order noteA sibling tile family (another order) exists in attachments—keep as sibling, not this hero unless the source says so.

    Operation steps

    Decoil + electric pull-cut

    Decoil + electric pull-cut

    Show the infeed pull-cut and coil ID. If the shipment upgraded to a hydraulic decoiler, say so—don’t invent a car that isn’t there.

    Hang the live 3D specification board

    Hang the live 3D specification board

    Two machines, two boards. Coverage, pitch, step length readable beside first-off.

    Dual-servo step forming

    Dual-servo step forming

    Wide shot of guide-pillar / dual-chain and both servo ends. Face must stay smooth.

    Hydraulic flower-cut ends

    Hydraulic flower-cut ends

    3D profiling cut on head and tail. Burr ≤10% of thickness; coating undamaged.

    0.75 m acceptance first-off

    0.75 m acceptance first-off

    Gate length, pitch, diagonal, and waviness against the sheet’s tolerance block before any speed praise.

    Left and right lap nest

    Left and right lap nest

    Assemble on a flat table—max gap ≤1.0 mm over the lap length. Both directions required.

    Key details

    Line speed

    Publish the sheet’s 8 m/min. Borrowing 40 m/min trapezoid clips is a specification fail.

    Surface protection

    This order forbids Zhongtuo logos on the equipment. Film nameplate/site rules as specified—don’t paste stock branded stills.

    FAQ

    How fast does the line run and how is the sheet cut to length?
    Target about8 m/min·hydraulic cut·3D flower-cuthead & tail.
    How is the forming frame built?
    Guide-pillar + internal dual chain ·16passes · shaft Ø80· rollers 45# chrome · dual servo5.5 kW × 2.
    What is the power and hydraulic configuration?
    Pump11 kWlarge-valve · accumulator · air cool · cabinet AC.
    What control system does the machine use?
    Delta PLC/HMI/VFD · Schneider LV ·RU / EN / ZH· total-length metering prompts · auto oil · electric infeed pull-cut.
    What material and thickness range does this line run?
    PPGI / matte ·0.4–0.6 mm· infeed1250 mm· smooth face, no waves.
    What auxiliary equipment comes with the line?
    Manual table6 × 1.25 mdenser rollers · task: manual5 Tdecoiler (the order may list 6 T hydraulic — label shipped unit).

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