Global B2B Roll Forming Sourcing Platform | Free RFQ Response within 24h

Sign InJoin FreeMy OrdersKnowledgeSupplier CenterMessagesHelp
Language
  • English - en
Currency
    ZTRFM
    • Popular Search
    • Cold Roll Forming Machine
    • Press Brake
    • Plate Bending Roll
    • Hydraulic Punching Machine
    • Decoiler
    Process Library · Roofing & Wall Panel

    Dual-Layer Roof Tile Forming

    Dual-layer is a configuration story. The training hero is "which path is live" plus two boards that never get mixed in one crate.

    Dual layer roof tile machinecorrugated trapezoid double layerR-101 dual layer roll former

    What this process looks like

    Dual-layer is a configuration story. The training hero is "which path is live" plus two boards that never get mixed in one crate.

    Structure

    Structure

    350 H frame · mid-plate · passes20 + 22· shafts75 / 80(corrugated Ø75) · rollers40Cr· dual-chain drive.

    Power / speed

    Power / speed

    220 V / 60 Hz / 3P· main 5.5 kW · hydraulic 5.5 kW ·0–15 m/min.

    Cut

    Cut

    Hydraulicstop-cut· dual guide-pillar · GCr12 blades.

    Specifications

    SKUDual-layer tile former— corrugated + trapezoid dual-layer mid-plate host.
    Structure350 H frame · mid-plate · passes20 + 22· shafts75 / 80(corrugated Ø75) · rollers40Cr· dual-chain drive.
    Power / speed220 V / 60 Hz / 3P· main 5.5 kW · hydraulic 5.5 kW ·0–15 m/min.
    CutHydraulicstop-cut· dual guide-pillar · GCr12 blades.
    ControlsTouch + remote · ES / ZH · Delta PLC/VFD/HMI · Schneider partial · Omron counter · aviation plugs · SKF bearings.
    MaterialsGI S250–S320 (occ. S350/S550) · corrugated0.18–0.40 mm· trapezoid0.35–0.70 mm.
    Specification ATrapezoidR-101· effective ~100.8 cm· rib25 mm· anti-siphon detail.
    Specification BSinusoidal corrugated · ~760· pitch76· height18.
    Line auxiliaries5 T hydraulic decoiler + car ·8 mdual receiving/stacker · inkjet coder · customer logo on cabinet.

    Operation steps

    5 T hydraulic decoiler + car

    5 T hydraulic decoiler + car

    Match host color. Film car lift and press arm. Gauge family differs by path—thin corrugated vs thicker trapezoid.

    Hang both specification boards

    Hang both specification boards

    R-101 and sinusoidal boards side by side. Active path card must name which board is live.

    Path select / brake

    Path select / brake

    Only live stands turn. Remote + HMI language pack (ES/ZH) belong in one shot for this market.

    Form the active layer

    Form the active layer

    Film upper or lower discharge matching the path card. Keep the two specification in their own shots.

    Hydraulic stop-cut

    Hydraulic stop-cut

    Dual guide-pillar shear. Square ends for both specification; speed stays in the 0–15 m/min band.

    8 m dual receive + labeled packs

    8 m dual receive + labeled packs

    Never mix unmarked nests. Inkjet (when ordered) marks path / date for clear traceability.

    What's included

    This line

    Dual-layer roof hostrunningcorrugated sinusoidal+trapezoid R-101on one mid-plate machine with path select, stop-cut, and labeled packs.

    Standard build

    350 H-frame mid-plate host, 20+22 passes, 5 T decoiler + car, hydraulic dual guide-pillar stop-cut, 8 m dual receiving/stacker, optional inkjet, and a 220 V/60 Hz control package.

    Key details

    Note 1

    Sales shorthand may call it an arc. On this board it is a corrugated wave. Keep glazed-tile and corrugated as separate profiles.

    Note 2

    Corrugated runs thinner (0.18–0.40). Trapezoid runs thicker (0.35–0.70). Wrong coil on the wrong path bruises tooling.

    FAQ

    How is the forming frame built?
    350 H frame · mid-plate · passes20 + 22· shafts75 / 80(corrugated Ø75) · rollers40Cr· dual-chain drive.
    How fast does the line run and how is the sheet cut to length?
    220 V / 60 Hz / 3P· main 5.5 kW · hydraulic 5.5 kW ·0–15 m/min.
    What control system does the machine use?
    Touch + remote · ES / ZH · Delta PLC/VFD/HMI · Schneider partial · Omron counter · aviation plugs · SKF bearings.
    What material and thickness range does this line run?
    GI S250–S320 (occ. S350/S550) · corrugated0.18–0.40 mm· trapezoid0.35–0.70 mm.
    What auxiliary equipment comes with the line?
    5 T hydraulic decoiler + car ·8 mdual receiving/stacker · inkjet coder · customer logo on cabinet.

    Related processes

    Get a configured quote

    Send us your profile sizes, gauge and daily output — we return a sized proposal with lead time.

    Request a quote