SKU / build
SKU / build
ZT-DECK-914 open floor deck former
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Process Library · Roofing & Wall Panel
Open Floor Deck 914 Roll Forming
This page covers open floor deck forming as it is built for one cover width - about 914 mm out of about 1250 mm of coil. The deck sheet is the permanent formwork for a concrete floor and stays in the slab as decking reinforcement. The numbers below are the working figures for this build: strip 0.8-1.2 mm, about 28 stands on a Ø90 mm shaft, chain drive, hydraulic cut-to-length shear, about 8-10 m/min. Closed deck and roof sheeting are different processes on different roll flowers.
What this process looks like
This page covers open floor deck forming as it is built for one cover width - about 914 mm out of about 1250 mm of coil. The deck sheet is the permanent formwork for a concrete floor and stays in the slab as decking reinforcement. The numbers below are the working figures for this build: strip 0.8-1.2 mm, about 28 stands on a Ø90 mm shaft, chain drive, hydraulic cut-to-length shear, about 8-10 m/min. Closed deck and roof sheeting are different processes on different roll flowers.
Host
Host
about 28 stands · shaft Ø90 mm · chain drive · fabricated welded plate frame
Strip
Strip
0.8-1.2 mm · colour-coated steel, galvanized steel or aluminium
Specifications
| SKU / build | ZT-DECK-914 open floor deck former |
|---|---|
| Host | about 28 stands · shaft Ø90 mm · chain drive · fabricated welded plate frame |
| Strip | 0.8-1.2 mm · colour-coated steel, galvanized steel or aluminium |
| Speed | 8-10 m/min |
| Cut | hydraulic cut-to-length shear |
| Power | forming about 2 x 11 kW · hydraulic about 5.5 kW |
Operation steps
Decoiling
Decoiling
The steel coil is loaded on the 5 t manual decoiler at the head of the line and the strip is paid out to the infeed.
Forming
Forming
The strip runs through about 28 driven stands on a Ø90 mm shaft, each stand adding one part of the bend until the open deck section is closed to shape.
Hydraulic cut-to-length
Hydraulic cut-to-length
The hydraulic shear cuts the formed deck to the ordered length; the length recipe is set at the control panel.
Outfeed and first-off check
Outfeed and first-off check
The cut sheets run out onto the outfeed support; the first sheet is checked against the signed section drawing before the batch is run.
What's included
This line
Forming host (about 28 stands · Ø90 mm shaft · chain drive · fabricated welded plate frame) · 5 t manual decoiler · infeed and guides · hydraulic cut-to-length shear · outfeed support · electrics (PLC + 5.7 in touch screen) · spare parts supplied with the machine · operation manual and wiring diagrams · wooden case packing
Key details
Power & voltage
This is an open floor deck machine: the ribs are open on the underside. Closed deck (the 600 class) is a different roll flower with more stands - it is not a setting on this machine. Cover width follows the roll set, not a parameter on the control panel - about 1250 mm of coil gives about 914 mm of effective cover, and another cover width is a separate build confirmed against your drawing. This build has no in-line punching station; the in-line cut is a hydraulic shear. If your drawing needs holes, say so on the inquiry. Not another speed tier: the 23+31 stand / path brake / 240 V/60 Hz figures on the double-layer deck process page on this site are a different machine, not this one; the high-speed gearbox build is not covered on this page either. Drive: chain drive.
FAQ
Can the line change to another cover width?
Cover width follows the roll set. Another cover width is quoted as its own build against your drawing - it is not a control-panel setting on this line.
Is punching part of the process?
No in-line punching station is fitted on this build; the in-line cut is a hydraulic cut-to-length shear. Holes, if your drawing needs them, are a separate item to be confirmed.
Does the line make roof sheet?
No. Roof sheet is a covering profile with its own roll flower, formed on a roof panel line.
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