Solar Mounting System > Production Equipment > Solar C/Z/U Strut Channel Roll Forming Machine

Solar C/Z/U Strut Channel Roll Forming Machine for PV Mounting Systems Standard

General Industry Tech Hebei Developing Co.,Ltd

Solar C/Z/U Strut Channel Roll Forming Machine for PV Mounting Systems Standard

Name: Solar C/Z/U Strut Channel Roll Forming Machine for PV Mounting Systems Standard
Brand: ZTRFM
SKU: ZT125542370
Availability: InStock

$30,000.00/ Set

Min. Order:1 Set

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Order CodeZT125542370

Modelsolar bracket

Thickness Range1.5 mm

NumberY

TypeSolar PV Mounting Bracket / HAT Omega Profile Roll Former

MaterialGalvanized Steel (GI), PPGI, Hot-Dip Galvanized Coils

Rolling Thickness1.5 - 2.5 mm (Max 3.0 mm)

Forming Speed0 - 15 M/Min (Customizable)

Installed Power22 kW (High Power Drive Motor & Hydraulic Power Pack)

Machine Weight7,500 kg (7.5 Metric Tons Heavy Duty Chassis)

Key Selling PointsEasy to Operate, Heavy-Duty 20 Forming Stations

Warranty2 Years Commercial Warranty + Life-time Technology Support

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Technical Specifications

Model
solar bracket
Thickness Range
1.5 mm
Number
Y
Type
Solar PV Mounting Bracket / HAT Omega Profile Roll Former
Material
Galvanized Steel (GI), PPGI, Hot-Dip Galvanized Coils
Rolling Thickness
1.5 - 2.5 mm (Max 3.0 mm)
Forming Speed
0 - 15 M/Min (Customizable)
Installed Power
22 kW (High Power Drive Motor & Hydraulic Power Pack)
Machine Weight
7,500 kg (7.5 Metric Tons Heavy Duty Chassis)
Key Selling Points
Easy to Operate, Heavy-Duty 20 Forming Stations
Warranty
2 Years Commercial Warranty + Life-time Technology Support
Model
HAT Omega Profile Solar Mounting Bracket Roll Forming Machine (ZT-PV-HAT)
Material Thickness
1.5 - 2.5 mm (up to 3.0 mm customizable)
Forming Stations
Approx. 20 Stations (Multi-stage heavy duty forming)
Decoiler Type
Hydraulic Decoiler / Manual Decoiler
Punching System
Hydraulic Punching Station or Press Punching System
Control System
DELTA / Siemens PLC with Color Touchscreen HMI
Voltage
380 V (3-Phase, 50/60Hz, Customizable per Country)
Certifications
CE Certified, ISO Compliant

Product Overview

The Zhongtuo HAT Omega Profile Solar PV Mounting Bracket Roll Forming Machine (ZT-PV-HAT) is a premier 20-station heavy-duty production line engineered for the precision manufacturing of HAT-shaped, Omega-profile, and specialized structural support brackets used in commercial rooftop and utility-scale ground-mounted solar photovoltaic racking systems. Powered by a high-torque 22 kW drive and hydraulic system, this 7.5-ton production line effortlessly shapes 1.5–2.5 mm (and up to 3.0 mm) galvanized steel and high-tensile carbon steel coils at speeds up to 15 m/min, integrating automated online hydraulic punching for mounting slots and distortion-free hydraulic profile cutting.

HAT omega profile production

Key Engineering Features

20-Station Progressive Forming Stands: Multi-stage precision roll tooling gradually forms complex HAT and Omega sections with exact angle perpendicularity and zero flange wave.
Integrated Hydraulic Punching Station: High-tonnage hydraulic punching unit accurately punches round holes, oval slots, and connection notches prior to roll forming with synchronized encoder feedback.
Heavy-Duty 22 kW Installed Power: Robust hydraulic station and electric drive motor deliver immense forming torque for processing 1.5–2.5 mm thick galvanized steel strips.
Cr12MoV Precision Tooling & Solid Shafts: Vacuum-quenched forming rollers and solid heavy-duty shafts resist abrasive zinc flaking and ensure tight profile tolerances over millions of meters.
Hydraulic Profiling Cut-off Shear: Customized contour cutter blades cleanly slice HAT/Omega profiles at preset lengths without edge distortion or deformation.
DELTA / Siemens PLC Intelligent Automation: Industrial touchscreen console enables quick setup of hole spacing sequences, batch piece counts, and automated cutting lengths.

Technical Specifications

Item	Specification
Product Model	Zhongtuo HAT Omega Solar PV Mounting Bracket Roll Forming Machine (ZT-PV-HAT)
Target Profiles	HAT Profiles, Omega Profiles, Solar Mounting Rails, Structural Light Steel Purlins
Suitable Raw Material	Hot-Dip Galvanized Steel (HDG), Galvanized Strip (GI), High-Strength Carbon Steel
Material Thickness Range	1.5 mm – 2.5 mm (Customizable up to 3.0 mm)
Number of Forming Stations	Approx. 20 Stations (Multi-stage heavy duty stands)
Production Speed	0 – 15 M/Min (Customizable Speed Regulation)
Total Installed Power	22 kW (Heavy Drive Motor + Hydraulic Station)
Rollers Material & Treatment	Cr12 / GCr15 High-Grade Tool Steel, CNC Precision Machined & Quenched
Punching Mechanism	Online High-Speed Hydraulic Punching Unit (Cr12MoV Punching Dies)
Cutting Mechanism	Automatic Hydraulic Profiling Cut-off Shear (Cr12MoV Cutoff Blade)
Machine Weight	Approx. 7,500 kg (7.5 Metric Tons Rigid Welded Chassis)
Decoiler Compatibility	Hydraulic Expanding Decoiler / Manual Decoiler (3T–5T Capacity)
Control System	DELTA / Siemens Industrial PLC + Color Touchscreen HMI
Operating Voltage	380 V (3-Phase, 50/60 Hz, Customizable: 220V / 440V / 480V)
Warranty & After-Sales	2 Years Commercial Warranty + Life-time Technology Support
Certifications	CE Certified, ISO Compliant

Subsystems & Mechanical Details

1. 20-Station Heavy-Duty Chromed Tooling Stands

Solar Mounting Bracket Roll Former - 20 Heavy-Duty Forming Stations

20 progressive forming stations featuring solid shafts and quenched alloy steel rollers ensure rigid forming of thick HAT/Omega solar profiles without springback.

2. Online Heavy-Duty Hydraulic Punching Station

Solar Profile Production Line - Heavy-Duty Hydraulic Punching Station

High-tonnage hydraulic cylinder unit with Cr12MoV dies punches solar panel mounting holes and adjustment slots with sub-millimeter pitch accuracy.

3. Hydraulic Profiling Cutoff Shear Mechanism

HAT Omega Profile Machine - Hydraulic Profiling Cutoff Shear Mechanism

Form-fitted hydraulic contour shear blades cut finished HAT profiles cleanly at exact preset lengths with smooth end faces and no burrs.

4. Finished HAT / Omega Solar Profiles Stacking

Finished HAT Omega Solar Profiles - Galvanized Solar Mounting Brackets Stacking

Precision-formed galvanized HAT and Omega solar brackets stacked neatly, exhibiting high torsional stiffness and uniform mounting hole dimensions.

5. Industrial PLC Touchscreen Electrical Control Console

Solar PV Bracket Machine - Industrial PLC Touchscreen Electrical Console

Touchscreen control panel allows operators to select automated punching recipes, monitor real-time production meters, and manage automatic cutoffs.

Application Scenarios

Commercial & Industrial Rooftop Solar Racking: Lightweight, high-strength HAT profiles serving as solar rail foundations on corrugated and standing seam metal roofs.
Utility-Scale Ground Mount Solar Systems: Galvanized Omega purlins and horizontal support brackets providing heavy wind and snow load resistance.
Light Steel Structure Framing & Purlins: Cold-formed hat sections utilized as building battens, ceiling channels, and structural drywall studs.

Frequently Asked Questions (FAQ)

Q: What profile shapes can this 20-station machine produce?

A: It is designed primarily for HAT profiles and Omega profiles, but can also produce specialized C/U solar rails and custom light steel framing channels with interchangeable roller sets.

Q: Can the hydraulic punching hole pattern be modified for different solar panels?

A: Yes. Punching distances and slot sequences are easily adjusted via the PLC touchscreen, and modular punch dies can be swapped to accommodate different bolt sizes.

Q: What is the maximum steel thickness this machine can handle?

A: The standard machine handles 1.5–2.5 mm galvanized steel, with heavy-duty customized configurations capable of forming up to 3.0 mm structural steel.

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