ZTRFM IBR Trapezoidal PBR R‑Panel Metal Roof Sheet Roll Forming Machine Customizable

Product Title: IBR Trapezoidal & PBR R-Panel Metal Roof Sheet Roll Forming Machine

Product Overview
This high-performance roll forming machine is designed to produce IBR trapezoidal and PBR R-panel roofing sheets. It is a best-selling model (1000 series) capable of manufacturing metal building materials widely used for roofs and walls in factories, warehouses, garages, gymnasiums, and exhibition centers. The resulting profiles offer advantages such as ease of installation, short construction periods, aesthetic appeal, lightweight properties, and high strength.

Key Features

1. Raw Material Width: Supports 1220mm coils (for 6-rib sheets) and 1450mm coils (for 7-rib sheets).
2. Material Strength: Designed for raw material with a yield strength of up to 550 MPa, suitable for markets such as India.
3. Forming Type: Separate roll forming stations for precision.
4. Roller Design: Rollers equipped with internal bearings eliminate linear velocity inconsistency, ensuring high-quality final products.

Technical Specifications

• Formed Material: PPGI, GI, Al-Zn (GL)
• Thickness: 0.3–0.8 mm
• Width: 1220 mm / 1450 mm (customizable per drawing)
• Decoiler Options:
  • Hydraulic Automatic Decoiler (Standard)
  • Manual Decoiler (Included free of charge)
• Main Body:
  • Roller Stations: 18 rows (customizable)
  • Shaft Diameter: 90 mm solid shaft
  • Roller Material: #45 Steel with hard chrome plating
  • Frame Material: 400 H-beam steel
  • Drive System: Chain transmission
  • Dimensions (L*W*H): 12500 * 1800 * 1600 mm (customizable)
• Cutting System:
  • Type: Automatic hydraulic cutting
  • Blade Material: Cr12MoV (scratch-resistant, deformation-resistant)
• Power Requirements:
  • Main Motor: 7.5 kW
  • Hydraulic System: 5.5 kW
• Voltage: 380V, 50Hz, 3-Phase (customizable)
• Control System:
  • PLC: Automated production control; allows setting of batch size, length, quantity, etc.
  • HMI: Touch screen interface (Supports multiple languages, including English)
  • Components: Famous brands such as Siemens and Schneider
• Forming Speed: 15–20 m/min (adjustable)

Decoiler Details

• Hydraulic Decoiler:
  1. Fully automatic operation.
  2. Equipped with a press arm to prevent coil loosening.
  3. Capacity: 5–15 Tons.
• Manual Decoiler:
  1. Driven by the main machine.
  2. Equipped with a hand-wheel and braking system for easy operation.
  3. Capacity: 5–10 Tons.

Additional Components

• Hydraulic Station: Equipped with a fan cooling system to maintain oil temperature during extended operation or in hot weather.
• Manual Receive Table: Length: 3 meters (customizable).
• Auto Stacker:
  1. Length: 6–12 meters (or customized).
  2. Automatically receives and conveys sheets, saving labor and time.