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The ZTRFM High Speed Omega Profile Roll Forming Machine is a heavy-duty industrial cold roll forming production line engineered for manufacturing precision galvanized Omega profiles, top hat channels, and furring purlins for construction and structural framing. Equipped with 22-station Cr12MoV vacuum-quenched roller tooling, a 55 kW high-torque drive, a hydraulic decoiler, and a servo tracking infinite flying cutoff system, it achieves continuous non-stop production speeds of approximately 20 m/min with ±1.0 mm cut-to-length accuracy.
| Item | Specification |
|---|---|
| Product Model | High Speed Omega Profile Roll Forming Machine with Servo Tracking Cutoff |
| Profile Style | Omega Profile / Top Hat Channel / Furring Purlin Profile |
| Number of Roller Stations | 22 Rows (22 Forming Stations) |
| Raw Material | Galvanized Steel Sheet (GI), Hot-Dip Galvanized Coils, High Tensile Steel |
| Coil Feeding Width | 600 mm (Customizable) |
| Forming Speed | About 20 M/Min (Continuous Non-Stop Flying Cutoff) |
| Installed Power | 55 kW High-Torque Heavy Duty Motor |
| Roller Material | Cr12MoV Vacuum Quenched Die Steel (HRC 60-62) |
| Cutting Device | Servo Tracking Infinite Flying Hydraulic Shear / Cr12MoV Dies |
| Decoiler System | Hydraulic Expansion Decoiler (Included) |
| Control System | PLC Automation (Imported Siemens / Delta Brand with Touchscreen HMI) |
| Machine Dimensions (L*W*H) | About 15 m * 1.5 m * 1.5 m |
| Machine Weight | 11000 kg (11.0 Metric Tons) |
| Voltage | 380V, 50Hz, 3 Phase (Customizable per Client Grid) |
| Standard Warranty | 1 Year (12 Months) |
| Certifications | CE Certified, ISO9001 Compliant |
High-precision servo motor drives the cutting carriage along linear guide rails, synchronizing precisely with the moving Omega profile to shear without stopping the line.
22 progressive forming stands with CNC-turned Cr12MoV die steel rollers shape high-strength galvanized steel into rigid Omega profiles without micro-cracking.
Automated hydraulic expansion mandrel with pneumatic hold-down arm ensures stable uncoiling of heavy steel coils without slippage.
High-precision top hat cross-section and clean sheared ends provide tight nesting for container shipping and straightforward on-site installation.
Siemens/Delta PLC architecture with high-speed encoder feedback coordinates line speed, servo tracking acceleration, and precision batch counting.
A: Standard stop-to-cut systems stop the entire line for every shear cycle. The servo flying shear moves synchronously with the continuous strip, shearing at full line speed (20 m/min) to boost overall productivity by over 40%.
A: Cr12MoV vacuum-quenched die steel offers extreme wear resistance (HRC 60-62), maintaining dimensional accuracy across millions of meters of abrasive galvanized coil forming.
A: A 1-Year factory warranty covers all core components, supported by lifetime online technical support, video testing, and prompt worldwide dispatch of spare parts.
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