Color Coated Steel System > Production Equipment > Light Steel Frame Roll Forming Machine

High Speed Light Steel Frame Roll Forming Machine for LGS Villa Construction Standard

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High Speed Light Steel Frame Roll Forming Machine for LGS Villa Construction Standard

Name: High Speed Light Steel Frame Roll Forming Machine for LGS Villa Construction Standard
Brand: ZTRFM
SKU: ZT125574265
Availability: InStock

$65,000.00/ Set

Min. Order:1 Set

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Order CodeZT125574265

TypeLight Steel Keel / LGS Villa Frame Roll Former

Rolling Thickness0.75 - 1.2 mm (Light Gauge Steel)

Forming Speed25 M/Min (High-Speed Continuous Production)

Installed Power15 kW (Drive Motor + High Pressure Hydraulic Pack)

Machine Weight6,500 kg (6.5 Metric Tons Rigid Chassis)

Warranty1 Year Warranty + Lifetime Technical Service

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Technical Specifications

Type
Light Steel Keel / LGS Villa Frame Roll Former
Rolling Thickness
0.75 - 1.2 mm (Light Gauge Steel)
Forming Speed
25 M/Min (High-Speed Continuous Production)
Installed Power
15 kW (Drive Motor + High Pressure Hydraulic Pack)
Machine Weight
6,500 kg (6.5 Metric Tons Rigid Chassis)
Warranty
1 Year Warranty + Lifetime Technical Service
Model
ZTRFM High Speed LGS Villa Frame Roll Forming Machine (ZT-LGS-PRO)
Shaft Material
45# Steel Outer Diameter: 70mm Solid Shafts
Cutting Type
Hydraulic Cutting / Multi-function Hydraulic CNC Punching & Shearing
Control System
PLC + Touch Screen Industrial CNC Controller
Voltage
380 V / 440 V / 220 V (3-Phase, 50/60Hz, Customizable per Country)
Machine Type
Full-automatic Light Gauge Steel Framing Line
Certifications
CE Certified, ISO Compliant
Key Selling Points
Easy to Operate, High-Precision CNC Punching, Fully Automated Assembly Prep

Product Overview

The Zhongtuo High Speed LGS Villa Frame Roll Forming Machine is an advanced CNC automated production line specifically designed for the prefabricated construction of light gauge steel (LGS) villas, residential modular houses, commercial steel framing, and truss structures. Operating at high continuous speeds up to 25 m/min, this 6.5-ton heavy-duty system integrates multi-stage precision chromed forming stations with 70 mm solid steel shafts, multi-function CNC hydraulic punching tools (web notch, flange notch, dimple hole, service hole, lip cut), online automated inkjet part labeling, and hydraulic profiling cut-off shears to deliver fully pre-notched, numbered, and ready-to-assemble steel framing components with sub-millimeter accuracy.

high speed lgs villa frame machine

Key Engineering Features

High-Speed 25 M/Min Automated Production: High-performance 15 kW drive system and fast-response hydraulic servo unit ensure maximum output for large-scale prefab villa projects.
Integrated Multi-Function CNC Hydraulic Tooling: Executes automatic web notching, flange chamfering, dimple screw hole punching, service piping pass-through holes, and swage end cuts in a single pass.
Heavy-Duty 70 mm Solid Shafts: Precision-ground 45# forged steel shafts and hard-chromed alloy forming rollers guarantee exceptional profile straightness and zero torsional twist.
Seamless CAD/CAM Software Compatibility: Fully compatible with leading light steel design and framing software (Vertex BD, FrameCAD, Keymark) via direct CSV/NC file import.
Automatic Inkjet Component Coding: High-resolution industrial printer automatically prints piece IDs, panel numbers, and assembly codes directly onto each stud for error-free on-site erection.
Heavy-Duty 6.5-Ton Enclosed Safety Chassis: Fully enclosed protective guarding with interlock safety doors ensures operator safety and reduces noise in modern factory environments.

Technical Specifications

Item	Specification
Product Model	Zhongtuo High Speed LGS Villa Frame Roll Forming Machine (ZT-LGS-PRO)
Target Profiles	LGS C-Studs, U-Tracks, Floor Joists, Roof Trusses (C89, C140, etc.)
Suitable Raw Material	Hot-Dip Galvanized Steel (G550 / DX51D+Z), AZ150 Galvalume Coil
Material Thickness Range	0.75 mm – 1.2 mm (High Tensile Light Gauge Steel)
Maximum Forming Speed	Up to 25 M/Min (High-Speed Continuous CNC Production)
Main Drive & Hydraulic Power	15 kW Total Installed Power (Siemens Motor & High-Flow Hydraulics)
Shaft Material & Diameter	Solid 45# Forged Steel, Outer Diameter 70 mm
Rollers Material & Treatment	High-Grade Cr12 / GCr15 Tool Steel, Vacuum Quenched & Hard Chromed
Punching Tools Included	Web Notch, Flange Notch, Dimple Hole, Service Hole, Lip Cut, Swage
Cutting Mechanism	Automatic Hydraulic Profiling Cutoff Shear (Cr12MoV Blade)
Machine Weight	Approx. 6,500 kg (6.5 Metric Tons Rigid Welded Chassis)
Control System	Industrial CNC Controller / PLC + Color Touchscreen HMI
Operating Voltage	380 V / 440 V / 220 V (3-Phase, 50/60 Hz, Customizable)
Warranty & After-Sales	1 Year Commercial Warranty + Lifetime Technical Support
Certifications	CE Certified, ISO Compliant

Subsystems & Mechanical Details

1. Precision Chromed LGS Tooling Roller Stations

LGS Roll Former - Multi-Stage Chromed Tooling Stands and 70mm Solid Shafts

Progressive forming stands with 70 mm solid shafts and hard-chromed rollers shape high-strength G550 steel into sharp 90° C-studs with zero web camber.

2. Multi-Function CNC Hydraulic Punching Station

Light Gauge Steel Machine - Multi-Function Hydraulic CNC Punching Station

Multi-tool hydraulic punching block punches web notches, flange cutaways, countersunk dimple holes, and electrical service holes per CAD software design.

3. Hydraulic Profiling Cutoff Station

LGS Framing Machine - Hydraulic Profiling Cutoff Station

Contour hydraulic shear blade cleanly cuts finished C-studs and U-tracks at programmed lengths with clean, burr-free perpendicular end edges.

4. Finished Prefab LGS Villa Stud Profiles & Wall Frames

Finished LGS Villa Frames - Prefab Light Steel C-Stud Profiles and Wall Panels

Pre-punched and notched light steel studs assembled into complete villa wall panels and roof trusses with flush screw dimples and tight interlocking joints.

5. Industrial PLC Touchscreen CNC Electrical Console

Light Steel Keel Machine - Industrial PLC Touchscreen Electrical Control Console

Integrated CNC control station directly imports building design files, manages automated punching tools, and triggers inline inkjet part printing.

Application Scenarios

Prefabricated Modular Villas & Residential Houses: Mass production of 1-to-3 story light gauge steel villa wall panels, floor joists, and roof trusses for rapid construction.
Commercial Buildings & Modular Hotels: High-precision framing for multi-unit apartment complexes, temporary offices, schools, and container house extensions.
Lightweight Interior Partitions & Curtain Walls: Fabrication of non-load-bearing and load-bearing drywall partition studs and exterior architectural infill panels.

Frequently Asked Questions (FAQ)

Q: What software formats can this LGS machine import?

A: The CNC control system directly imports framing data files (.csv, .nc, .txt) exported from major BIM software including Vertex BD, FrameCAD, and Scottsdale.

Q: What types of punching functions are integrated into this line?

A: Standard integrated functions include web notch, flange chamfer, dimple hole (for flush countersunk screws), service hole (for plumbing and electrical wiring), and swage end cut.

Q: What steel grades and yield strengths are recommended?

A: It is optimized for high-tensile G550 and DX51D galvanized/Galvalume steel with thicknesses of 0.75 mm to 1.2 mm.

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