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High Precision & Durable Solar PV Mounting Structure Roll Forming Machine Standard

General Industry Tech Hebei Developing Co.,Ltd

High Precision & Durable Solar PV Mounting Structure Roll Forming Machine Standard

Name: High Precision & Durable Solar PV Mounting Structure Roll Forming Machine Standard
Brand: ZTRFM
SKU: ZT125537588
Availability: InStock

$30,000.00/ Set

Min. Order:1 Set

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Order CodeZT125537588

Capacity20m/min

TypeSolar PV Mounting / Strut Channel Roll Former

MaterialGalvanized Steel / Carbon Steel (GI/HDG)

Rolling Thickness1.5 - 3.0 mm

Working Speed20 M/Min (High Efficiency Continuous Line)

Installed Power11 kW

Machine Weight8,000 kg (8.0 Metric Tons Heavy Duty Frame)

Package Dimensions10.8m * 1.3m * 1.8m (Package Weight: 16,500 kg)

Key Selling PointsEasy to Operate, High Rigidity Gearbox Drive, Burr-Free Cut

Warranty1 Year Warranty + Life-time Technology Support

CertificationsCE Certified, ISO Compliant

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Technical Specifications

Capacity
20m/min
Type
Solar PV Mounting / Strut Channel Roll Former
Material
Galvanized Steel / Carbon Steel (GI/HDG)
Rolling Thickness
1.5 - 3.0 mm
Working Speed
20 M/Min (High Efficiency Continuous Line)
Installed Power
11 kW
Machine Weight
8,000 kg (8.0 Metric Tons Heavy Duty Frame)
Package Dimensions
10.8m * 1.3m * 1.8m (Package Weight: 16,500 kg)
Key Selling Points
Easy to Operate, High Rigidity Gearbox Drive, Burr-Free Cut
Warranty
1 Year Warranty + Life-time Technology Support
Certifications
CE Certified, ISO Compliant
Model
Durable Solar PV Mounting Structure Roll Forming Machine
Finished Product Size
45 mm, 70 mm, 80 mm (Customizable Strut Profiles)
Suitable Raw Material
GI Galvanized Steel, Carbon Steel, Hot-Dip Galvanized Coils
Raw Material Thickness
1.5 - 3.0 mm
Roller Material
Cr12 Tool Steel with Quenched Treatment (HRC 58-62)
Cutting Type
No-Burr Flying Saw Cutting / Servo Tracking Shear
Transmission Type
Independent Heavy-Duty Gearbox Transmission
Control System
DELTA / Siemens PLC with Color Touchscreen HMI
Voltage
380 V (3-Phase, 50/60Hz, Customizable per Country)

Product Overview

The High Precision & Durable Solar PV Mounting Structure Roll Forming Machine is engineered for the heavy-duty fabrication of solar photovoltaic mounting brackets, Unistrut channels, C-channels, and hat profiles (45 mm, 70 mm, and 80 mm section sizes). Featuring robust individual gearbox transmission for every forming stand, high-grade Cr12 quenched tool steel rollers (HRC 58-62), high-speed online hydraulic punching for mounting slots, and a servo-driven no-burr flying saw cut-off station, this 8.0-ton continuous production line processes 1.5–3.0 mm heavy-gauge galvanized steel coils at continuous speeds up to 20 m/min to meet stringent structural standards for utility-scale solar farms and commercial rooftop solar installations.

solar pv mounting structure roll forming machine

Key Engineering Features

Heavy-Duty Gearbox Transmission: Independent heavy cast-iron gearboxes drive each forming station directly through universal joints, eliminating chain stretch and ensuring immense torque for 3.0 mm thick steel.
Cr12 Vacuum-Quenched Forming Rollers: Premium Cr12 alloy tool steel CNC-machined and vacuum heat-treated to HRC 58-62 delivers exceptional wear resistance when forming abrasive galvanized coils.
High-Speed Online Hydraulic Punching: High-precision hydraulic punching station punches slotted holes, round holes, and teardrop holes accurately according to preset solar mounting grid intervals.
No-Burr Servo Flying Saw Cutting: High-speed tracking flying saw automatically follows the moving profile to deliver smooth, distortion-free, and burr-free end cuts without stopping the production line.
Multi-Size Profile Flexibility: Quick-change tooling stands support standard 41x41, 41x21, 41x62, and customized 45mm, 70mm, 80mm strut channels with minimal changeover downtime.
Smart Industrial PLC Automation: Integrated DELTA / Siemens touchscreen system controls decoiling, punching pitch, roll forming speed, and flying cutoff lengths with ±1.0 mm precision.

Technical Specifications

Item	Specification
Product Model	High Precision & Durable Solar PV Mounting Structure Roll Forming Machine
Target Profiles	Solar PV Mounting Brackets, Unistrut Channels, C-Channels, Hat Profiles (45/70/80 mm)
Suitable Raw Material	Hot-Dip Galvanized Steel (HDG), GI Galvanized Coil, Carbon Steel
Material Thickness Range	1.5 mm – 3.0 mm (Heavy Gauge Structural Steel)
Production Speed	Up to 20 M/Min (High Efficiency Continuous Tracking Line)
Main Motor Power	11 kW Heavy Duty Electric Motor
Transmission Method	Independent Heavy-Duty Gearbox per Station with Universal Drive Shafts
Rollers Material & Hardness	Cr12 High-Grade Alloy Tool Steel, Vacuum Quenched (HRC 58-62)
Punching Mechanism	Online High-Speed Hydraulic Punching Unit (Cr12MoV Punching Dies)
Cutting Mechanism	No-Burr Servo Flying Saw Cutoff / Non-Stop Hydraulic Tracking Shear
Machine Weight	Approx. 8,000 kg (8.0 Metric Tons Machine Chassis, Package: 16,500 kg)
Package Dimensions (LWH)	1080 cm * 130 cm * 180 cm (10.8 m * 1.3 m * 1.8 m)
Control System	DELTA / Siemens Industrial PLC + Color Touchscreen HMI
Operating Voltage	380 V (3-Phase, 50/60 Hz, Customizable: 220V / 440V / 480V)
Warranty & After-Sales	1 Year Warranty + Online Video & Engineer Factory Visits
Certifications	CE Certified, ISO Compliant

Subsystems & Mechanical Details

1. Heavy-Duty Gearbox Transmission & Cr12 Rollers

Solar Strut Channel Machine - Heavy-Duty Gearbox Transmission and Cr12 Rollers

Individual cast iron gearboxes coupled with universal shafts transmit high torque directly to solid Cr12 roller stations for effortless forming of 3.0mm structural steel.

2. Online Hydraulic Punching Station for Solar Slots

Solar PV Bracket Roll Former - Online Hydraulic Punching Station for Mounting Holes

High-tonnage hydraulic cylinder unit with Cr12MoV dies punches precise mounting slots, oval holes, and calibration marks along the coil strip prior to continuous roll forming.

3. No-Burr Flying Saw Tracking Cutoff Station

Solar Mounting Profile Line - No-Burr Flying Saw Tracking Cutoff Station

Servo-synchronized flying circular saw tracks moving solar strut profiles in real-time, executing high-speed burr-free perpendicular cuts without line deceleration.

4. Finished Perforated Solar PV Strut Channels Stacking

Finished Solar PV Mounting Strut Channels - Perforated Galvanized Steel Brackets Stacking

High-rigidity perforated C-channels and solar mounting rails stacked neatly, featuring straight web planes, tight 90° bends, and flawless zinc coating integrity.

5. Industrial PLC Touchscreen Electrical Control Cabinet

Solar Bracket Making Machine - PLC Touchscreen Electrical Control Console

Centralized operator terminal with intuitive graphic interface for programming hole spacing patterns, batch piece counts, and exact cutoff lengths.

Application Scenarios

Ground-Mounted Utility Solar Power Plants: Mass production of heavy-duty ground-mount structural pillars, horizontal beams, and tracker support channels.
Commercial & Industrial Rooftop PV Systems: Lightweight, corrosion-resistant galvanized strut channels and ballast mounting rails for flat and pitched roofs.
Solar Carport & Agricultural Greenhouse Structures: Customized C-shaped and hat-shaped steel framing profiles providing high load-bearing capacity against wind and snow loads.

Frequently Asked Questions (FAQ)

Q: What profile dimensions can this solar mounting machine produce?

A: The machine is configured to produce standard 45 mm, 70 mm, and 80 mm heights as well as standard 41x41 mm, 41x21 mm, and 41x62 mm Unistrut channels with quick spacer adjustments.

Q: Why is gearbox transmission preferred over chain drive for solar brackets?

A: Solar brackets require 1.5–3.0 mm thick high-strength steel. Gearbox transmission provides much higher torque, zero chain elongation, smoother forming, and extended machine lifespan.

Q: Does the flying saw create burrs on the cut ends?

A: No. The servo-synchronized flying saw utilizes specialized carbide-tipped circular blades and optimized feed rates to achieve clean, perpendicular, and burr-free end faces ready for immediate installation.

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