Heavy Duty T Beam Shelf Making Machine for Storage Racks T Beam Shelf Making Machine

Heavy Duty T Beam Shelf Making Machine for Storage Racks

A roll forming line for heavy duty shelf beams used in storage racking. Steel strip from 0.8 mm to 2 mm is formed through the roller stations, punched and cut to length, producing the beam section at 15-20 m/min.

• 16 kW drive, production capacity 15-20 m/min (49.21-65.62 ft/min).
• Runs steel strip of 0.8-2 mm material thickness.
• Cr12 roller material on an A3 steel machine frame.
• PLC control with remote monitoring.
• Punch and cut unit on a four pillar frame, cutting the beam to length on the line.
• ISO and CE certified, 7000 kg (15432.36 lb) machine, 2 years warranty.

Product Overview

This is a forming line built for heavy duty shelf beams in storage rack systems. Coil is fed into the entry guide, the beam section is built progressively through the roller stations, and the finished profile is punched and cut to length at the end of the line before it is delivered to the runout table.

The line is aimed at racking producers that need a continuous supply of beam sections in one size, at a consistent rate, rather than buying the profile in or blanking it in separate operations. The machine runs at 15-20 m/min with a 16 kW drive, and the section is set from the PLC.

Key Features

Heavy Duty Forming Section

The beam section is formed progressively through the roller stations mounted on an A3 steel frame. Rollers are made in Cr12 material, which suits the 0.8-2 mm material thickness range of this line.

16 kW Drive at 15-20 m/min

A 16 kW (21.46 hp) drive powers the line at a production capacity of 15-20 m/min (49.21-65.62 ft/min), which raises output on long beam runs.

Punch and Cut Unit

The formed beam passes through a punch and cut unit built on a four pillar frame, so the connection holes are punched and the beam is cut to length on the same line.

PLC Control with Remote Monitoring

Remote monitoring is listed as the key selling point of this line, alongside PLC control. Grabbing, pumping, drive and control units are listed among the core components.

Voltage and Machine Size

The line runs on 380 V, measures 7.6 m x 1.65 m x 1.5 m (24.93 ft x 5.41 ft x 4.92 ft) and weighs 7000 kg (15432.36 lb).

Certification and Service

ISO and CE certified, with a 2 years warranty and on-line after-sales service. Video outgoing-inspection and a machinery test report are provided before shipment.

Technical Specifications

Machine Structure

The forming stations sit in line along the base frame, each carrying its rollers on a shaft with adjusting screws above. The beam section leaves the last forming station and passes into the punch and cut unit, where the profile is held in a square die between four chrome guide pillars while it is punched and cut.

Applications

The finished beam is the horizontal load carrying member of a storage rack system, bolted or hooked into the rack uprights to carry the shelf levels in warehouse racking, long span shelving and other storage structures.

Packing and Supply Scope

• Supply scope: 1 set, delivered as a forming line with forming section, punch and cut unit and runout table.
• Selling unit: single item.
• Lead time: 45 days for 1 set, 60 days for 2 sets; further quantities to be negotiated.
• Customization: minor, drawing-based, sample-based and full customization are supported.

FAQ

What does this machine produce?

Shelf beams for storage rack systems, formed from steel strip and punched and cut to length on the same line. It is also marketed as a heavy duty pillar making machine.

What material thickness and speed does it run?

Material thickness 0.8-2 mm, at a production capacity of 15-20 m/min (49.21-65.62 ft/min).

What is the power and voltage?

16 kW (21.46 hp) on a 380 V supply.

What are the roller and frame materials?

Cr12 roller material on an A3 steel machine frame.

What are the core components?

PLC, engine, bearing, gearbox, motor, pressure vessel, gear and pump.

What certification, warranty and service are provided?

ISO and CE certified, 2 years warranty with on-line after-sales service, and video outgoing-inspection plus a machinery test report before shipment.