Color Coated Steel System > Production Equipment > Light Steel Frame Roll Forming Machine

General Industry Tech Hebei Developing Co.,Ltd

Drywall C T Stud Track Roll Former for Fire Rated Shaftwall Profile Standard

Name: Drywall C T Stud Track Roll Former for Fire Rated Shaftwall Profile Standard
Brand: ZTRFM
SKU: ZT125565662
Availability: InStock

$25,000.00/ Set

Min. Order:1 Set

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Order CodeZT125565662

TypeLight Steel Frame Roll Former / Drywall Stud Track Machine

Material Thickness0.8 - 1.2 mm (Common use 0.9 mm)

Working Speed4 - 6 M/Min (Heavy-duty high-precision profile forming) / Up to 15 M/Min

Main Power35 kW (High Power Drive & Hydraulic Station)

Machine Weight6,500 kg (6.5 Metric Tons Rigid Chassis)

Key Selling PointsEasy to Operate, Stable Reliable Performance, Ultra-High Precision

Warranty1 Year Warranty + Life Time Technology Service

CertificationsCE Certified, ISO Compliant

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Technical Specifications

Type
Light Steel Frame Roll Former / Drywall Stud Track Machine
Material Thickness
0.8 - 1.2 mm (Common use 0.9 mm)
Working Speed
4 - 6 M/Min (Heavy-duty high-precision profile forming) / Up to 15 M/Min
Main Power
35 kW (High Power Drive & Hydraulic Station)
Machine Weight
6,500 kg (6.5 Metric Tons Rigid Chassis)
Key Selling Points
Easy to Operate, Stable Reliable Performance, Ultra-High Precision
Warranty
1 Year Warranty + Life Time Technology Service
Certifications
CE Certified, ISO Compliant
Model
Shaftwall C/T Stud & Gypsum Board Channel Roll Forming Line (ZT-SW-32)
Forming Stations
32 Rollers (32-Pass Heavy Duty Tooling)
Material Of Shafts
45# Steel, 50 mm Solid Shafts
Material Of Blades
Cr12 High-Grade Tool Steel
Cutting Precision
L < 1000 mm: ±0.3 mm
Raw Materials
Galvanized Sheet (GI / HDG)
Control System
DELTA / Siemens PLC with Color Touchscreen HMI
Voltage
380V / 440V / 220V (3-Phase, 50/60Hz, Customizable per Country)

Product Overview

The Gypsum Board Channel and Shaftwall C/T Stud Track Roll Forming Machine is an elite 32-station industrial manufacturing line engineered for the ultra-precise fabrication of fire-rated shaftwall C-studs, J-tracks, E-studs, and gypsum board ceiling channels. Designed to process 0.8–1.2 mm (nominal 0.9 mm) galvanized steel coils, this 6.5-ton rigid production line features 32 progressive CNC-machined forming roller passes, 50 mm solid 45# steel shafts, and Cr12 tool steel hydraulic profiling cut-off dies, ensuring tight dimensional tolerances with cutting length errors under ±0.3 mm for high-specification elevator shaftwalls, stairwells, and mechanical enclosure partitions.

shaftwall c stud roll forming machine

Key Engineering Features

32 Progressive Forming Roller Passes: Engineered with 32 dedicated forming stations to shape complex multi-bend shaftwall C-studs and gypsum channels without internal material stress or springback.
Ultra-High Cutting Accuracy (±0.3 mm): High-resolution optical encoder and hydraulic profiling cut-off unit maintain cutting length accuracy within ±0.3 mm for pieces under 1000 mm.
Robust 35 kW Installed Main Power: High-torque drive system and high-pressure hydraulic pack provide smooth, steady material feed across all 32 forming stations.
Solid 50 mm Shafts & Cr12 Tooling: Precision-ground 50 mm solid 45# steel shafts and Cr12 quenched cutter blades deliver exceptional structural rigidity and long service life.
Specialized Fire-Rated Shaftwall Geometry: Produces friction-fit tabbed C-stud profiles that securely capture 1-inch thick gypsum liner boards in high-rise elevator shaft construction.
DELTA / Siemens PLC Intelligent Control: Centralized industrial touchscreen console allows automated recipe selection, micro-step length calibration, and real-time production diagnostics.

Technical Specifications

Item	Specification
Product Model	Gypsum Board Channel and Shaftwall C/T Stud Track Roll Forming Machine (ZT-SW-32)
Target Profiles	Shaftwall C-Studs, J-Tracks, E-Studs, Gypsum Board Ceiling Channels
Suitable Raw Material	Galvanized Steel Sheet (GI), Hot-Dip Galvanized Coils (HDG)
Material Thickness Range	0.8 mm – 1.2 mm (Common use 0.9 mm)
Number of Forming Passes	32 Rollers / Stations (Progressive Precision Tooling)
Working Production Speed	4 – 6 M/Min (Precision Forming) / Up to 15 M/Min
Main Drive Power	35 kW (Heavy Drive Motor + Hydraulic Power Pack)
Shaft Material & Diameter	Solid 45# Forged Steel, Outer Diameter 50 mm
Cutting Blade Material	Cr12 High-Grade Tool Steel, Vacuum Quenched (HRC 58-62)
Cutting Length Tolerance	L < 1000 mm: ±0.3 mm (Ultra-High Precision Cutoff)
Machine Weight	Approx. 6,500 kg (6.5 Metric Tons Rigid Chassis)
Control System	DELTA / Siemens Industrial PLC + Color Touchscreen HMI
Operating Voltage	380V / 440V / 220V (3-Phase, 50/60 Hz, Customizable)
Warranty & After-Sales	1 Year Commercial Warranty + Life Time Technology Support
Certifications	CE Certified, ISO Compliant

Subsystems & Mechanical Details

1. 32-Station Precision Chromed Forming Roller Passes

Gypsum Board Channel Machine - 32-Station Precision Chromed Forming Rollers

32 continuous forming stations with 50mm solid shafts and hard-chromed alloy rollers gradually fold galvanized sheets into complex shaftwall tabs without coating damage.

2. Hydraulic Profiling Cutoff Shear Station

Shaftwall C Stud Roll Former - Hydraulic Profiling Cutoff Shear Station

High-rigidity hydraulic contour cutter with Cr12 tool steel dies executes clean, deformation-free perpendicular end cuts with ±0.3 mm tolerance.

3. Finished Shaftwall C-Stud & Gypsum Channel Profiles

Finished Shaftwall C Stud and Gypsum Channel - Drywall Framing Profiles Stacking

Finished galvanized shaftwall C-studs featuring crisp retaining tabs, uniform web width, and tight dimensional conformity for drywall liner board insertion.

4. High Precision Infeed Guiding & Alignment Table

Light Steel Frame Machine - Precision Infeed Guiding Alignment Table

Adjustable infeed table with side calibration rollers guides galvanized strips smoothly into the first forming stand with zero lateral drifting.

5. Industrial PLC Touchscreen Electrical Control Console

Drywall Stud Track Machine - PLC Touchscreen Electrical Control Console

Intuitive touchscreen console enables micro-adjustment of cut lengths, multi-batch scheduling, and real-time operational status monitoring.

Application Scenarios

Elevator Shaftwall & Stairwell Enclosures: Manufacturing of fire-rated C-T and C-H shaftwall studs designed for 1-to-2-hour fire-resistant high-rise elevator shafts.
Commercial Drywall Partition Framing: Fabrication of heavy-duty acoustic drywall C-studs, structural wall tracks, and gypsum board ceiling furring channels.
Mechanical Pipe & HVAC Duct Shafts: High-strength framing profiles for enclosing vertical utility chases and ventilation shafts in commercial buildings.

Frequently Asked Questions (FAQ)

Q: Why does this machine require 32 forming passes?

A: Shaftwall C-studs feature complex multiple inward tabs and tight return flanges. 32 progressive passes gradually form these tight bends without stretching galvanized steel or causing profile twisting.

Q: What is the cutting precision of this production line?

A: With high-precision rotary encoder feedback and rigid hydraulic profiling shear dies, cutting length error is strictly controlled within ±0.3 mm for lengths under 1000 mm.

Q: What material thicknesses can be processed?

A: The line is optimized for 0.8–1.2 mm galvanized steel coils (nominally 0.9 mm), which is the standard gauge for high-rise architectural shaftwall studs.

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